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material faster than the existing Feed Hopper can accept it, <br /> overflow chutes will allow excess material to be conveyed to a Feed <br /> Stockpile, for later processing through the system. <br /> The existing 2-Deck Symons Screen will be replaced by a Hewitt <br /> Robins Horizontal 5 x 16 ' 3-Deck Wet Screen, to be installed into <br /> the existing screen tower structure (25 hp) . This screen will allow <br /> oversized material to be bypassed back to the startup of the <br /> process (15 hp) , while coarse aggregate material continues on to <br /> the existing Log Washers. <br /> Fines from the new 5 ' x 16 ' 3-Deck Screen are conveyed (10 hp) back <br /> through a Cedar Rapids 40 x 20 Model Dual Roll Crusher (75 hp) , and <br /> thence back to the startup of the process (15 hp) , where these <br /> sands pass through the "Clean Sand" processing system. . <br /> The second existing 2-Deck Screen will be replaced by a Hewitt <br /> Robins Inclined 5 x 16 ' 3-Deck Wet Screen, skid mounted, semi- <br /> portable screen tower structure (20 hp) . This screen will allow a <br /> final separation of "Fill Sand" material before the remaining rock <br /> aggregate is split into stockpiles. <br /> Coarse aggregate material from the 5 ' x 16 ' 3-Deck Screen will pass <br /> through Enclosed Splitter Chutes and be conveyed to one of Three <br /> New Stockpiles; 1 x #4 , 1 1/8 x 3/8, and 3/8 x /34 (20 hp, 20 hp, <br /> and 20 hp) . <br /> Additional proposed new equipment will allow the further processing <br /> of "clean sand" recovered from the Cyclones. This sand will be fed <br /> through a Sand Feeder (10 hp) to a Wemco #20 Attrition Machine (200 <br /> hp) which will break down and remove the less resistant sand <br /> particles, with the addition of water. The resultant sand slurry <br /> will be pumped (75 hp) through a Kolbera 8 x 28 Sand Classification <br /> System (15 hp) which includes a 8 ' x 32 ' Sand Classifier and a 44 ' <br /> x 32 ' Sand Screw (15 hp) . This material will be stockpiled as <br /> "cleanest sand" . <br /> 4 . 4 . 3 The Water System <br /> Water for the El Rancho Rock and Sand, Inc. Quarry operation is <br /> obtained from a water well . The quarry operates on a zero-discharge <br /> process-water recycling system. A complex of 6 settling and water <br /> storage ponds allow the recycling and reuse of much of the process <br /> water. <br /> The processing of the raw materials requires approximately 3600 gpm <br /> of water. Of this total, 2800 gpm is recycled water from the <br /> recycling ponds, and 800 gpm is "make-up water" provided from the <br /> on-site well. Figure 9 presents a water use flow diagram which <br /> illustrates movement of water through the process system. An <br /> anticipated 3800 gpm of water will be used when all plant upgrades <br /> 20 <br /> CONDOR <br />