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The Celotex Corporation - 2 - 27 March 2001 <br /> Inspection Report <br /> A review of the facility's Storm Water Pollution Prevention Plan (SWPPP)revealed the following: <br /> 1. Celotex uses diisocyanates,polyol, Genetron 141b, and a catalyst in manufacturing the insulation <br /> boards; <br /> 2. The unloading area has a cut-off valve which is closed during all unloading; and <br /> 3. The only non-storm water discharges at the facility consist of landscape irrigation and annual fire <br /> hydrant flushing. <br /> Due to the potential for the chemicals in Item 1 to be spilled in the unloading area, Celotex should test the <br /> first flush storm water for those chemicals using U.S. EPA Methods 8260 and,8270. Celotex should not <br /> discharge the first flush until the sample results show that it is only storm water. Since the constituents of <br /> those chemicals are not specified, Celotex should confirm the appropriateness of using those test methods <br /> with its laboratory and the chemical manufacturers. During a phone call with Mr. Dawson on 26 March, I <br /> discussed the need for testing the storm water in the unloading area prior to discharge. The presence of a <br /> cut-off valve allows Celotex to implement this best management practice (BMP)without any structural <br /> change. The SWPPP should be revised to incorporate this BMP and other BMPs that Celotex might add to <br /> its storm water pollution prevention program. Sampling for constituents of concern (COCs)would be <br /> conducted only once if the initial results show no discharge of chemicals and as long as the chemicals <br /> used in the process remain the same. If the initial results show CDCs or the chemicals used in the process <br /> change, then regular sampling for those chemicals would be incorporated in the monitoring program. <br /> SUMMARY: <br /> To address the issues observed during the inspection, Celotex should submit the following: <br /> 1. A report explaining the cause of the discharge(s) of chiller water, how much was discharge (if <br /> feasible), fate of the discharge, and steps taken or planned to prevent recurrence of the problem. The <br /> report also should describe the status of the chemical containers in the unloading area. In addition, the <br /> report should provide the steps taken or planned by Celotex to catch incidental spills of chemicals <br /> during unloading from rail tanks. <br /> 2. A report of results of soil sample(s) from one of the two stained areas along the railroad tracks as <br /> discussed during our inspection. The soil sample(s) should be analyzed using U.S. EPA Methods 8260 <br /> and 8270. <br /> 3. A revised SWPPP incorporating new BMPs. <br /> Approved: <br />