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Diamond Pet Food Processors of Ripon California LLC January 31,2013 <br /> Combined Annual and Second-Half 2012 Groundwater Monitoring Report Page 4 of 6 <br /> ingredients are delivered in bulk or bagged form. The bagged ingredients will be stored in a dry <br /> warehouse. The bulk ingredients will be stored in bins and silos. Fats and oils are stored in <br /> liquid tanks within a contained tank farm. The fresh meat is shipped in reusable totes and stored <br /> in a cooler room. <br /> The dry ingredients first are mixed together in a three-ton mixer, and then transferred to a <br /> hammer mill for more extensive grinding to turn into a mash. The mash is then sent to the <br /> extrusion process where the fat/oil and fresh meat are added. The extrusion process uses time, <br /> temperature, heat and pressure to cook the product. The product is cooked to a minimum of <br /> 190°F. This process creates a very small amount of scrap which is reworked or sent to an <br /> appropriate disposal facility. <br /> The product is sent from extrusion to a dryer, where it is dried for about 30 minutes. The <br /> product then moves to a series of coaters that apply fat/oil and natural flavors. The product is <br /> screened twice before it is moved to packaging. The screeners clean the product, taking off <br /> very fine pieces and mis-formed kibbles. The fines and mis-formed kibble are reworked. <br /> The product is stored in overhead bins in the warehouse until it is packaged. The product is <br /> tested in packaging and at other steps throughout the process. If the product is not within <br /> specifications, it is rejected and reworked within the process. <br /> Wastewater from the Plant consists of Reverse Osmosis (RO)reject water and <br /> process/sanitation(cleaning) water. On a maximum day, about 75,000 gallons per day (gpd) is <br /> rejected from the RO system and about 12,000 generated as process and cleaning water. This <br /> level of discharge is rare, however, occurring for one day at a time very occasionally. <br /> According to DP personnel, the maximum discharge reflects operation of all four production <br /> lines which rarely occurs. <br /> Average discharge will be about 75% of this (56,250 gpd of RO reject water and 9,000 gpd of <br /> process/sanitation water), at full buildout(typically, only 3 of the 4 manufacturing systems <br /> operate in DP Plants). <br /> The existing wastewater facilities (Sump, Clarifier, ASB-1, ASB -2, and irrigation piping)will <br /> continue to be used to treat the wastewater through aeration and disperse it. <br /> Effluent from the Clarifier is discharged into the two aeration stabilization basins in sequence <br /> (ASB-1 then ASB-2). The first pond, ASB-1, is approximately 14-feet deep and is lined; the <br /> second, ASB-2, is unlined and approximately 5-feet deep. Effluent from ASB-2 then will be <br /> pumped to 86 acres of fields and orchards around the site. Other ponds on the site (labeled <br /> Ponds 1 through 4) are unlined and are used only to contain excess wastewater in case of a <br /> system upset or a 100-year-or-greater storm event. <br /> FORT CHICAGO US. POWER COGENERATION PLANT <br /> The adjacent cogeneration plant historically has routed blowdown through the DP facilities <br /> wastewater system, and will continue to do so until 2017. <br /> Flows (2009 and 2010) have been between 200,000 and 300,000 gallons per day but in the <br /> fourth quarter 2012 average flows ranged between 55,788 and 137,444 gallons per day. The <br /> most recent (October 2012) TDS value for Cogen flow was 828 mg/L; previously in 2010 TDS <br /> in the Cogen discharge ranged between 500 and 1,200 mg/L. <br /> Historically, the Cogen flow was blended with lower TDS paper-mill effluent before being <br /> discharged, in sequence, into the two aeration basins (ASB-1 and ASB-2)before being pumped <br /> to irrigation and percolation fields around the site for disposal. After the paper mill closed(May <br /> 10107.01 Task 8 Lawrence&Associates <br /> W.•I CLIENTSIDiamond Pet Foods1010107.01-Groundwater Monitoringl Groundwater Monitoring1201214Q201214TH QUARTER Annual <br /> 2012.docx <br />