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1. Unpack unit and check for shipping damage. <br />2. The system consists of two components, the 404-4 controller and the 406 sensor. <br />3. The controller, which has 7 wires extending from the end of a 1/2" nipple, must be first <br />connected to either the junction box of the dispenser or, the submersible pump as follows and <br />as shown in Figures #1a and #Ib. <br />A. Dispenser. <br />(i) Shut off the power to the dispenser. This is extremely important not only to avoid <br />possible electrocution, but also to prevent any sparks occurring in the presence of gaso- <br />line vapors and thereby causing an explosion. <br />(ii) Remove the cover from the junction box and locate a spare threaded hub. <br />Remove the plug from the hub and if needed install a reducing bushing so that you have <br />a 1/2" threaded opening. <br />(iii) Feed the 7 wires through this opening and thread the 1/2" nipple into a hub. <br />Tighten the nipple using a wrench on the nipple and not the body of the controller. <br />(iv) Connect the wires as shown in Figure #2. <br />(v) . The sensor should now be plugged into the 4 -wire female plug on the end of the <br />controller. Cover the plugs with electrical tape. <br />WARNING: Never plug or unplug the sensor unless the controller is <br />de -energized. Doing so will damage the unit and void the warranty. <br />(vi) Position the sensor in the bottom of the container at whatever level you want the <br />dispenser to be shutdown. Remember that the unit will shut down when liquid rises to <br />a point 3/8" above the bottom of the sensor. The excess cable should be looped and <br />secured with a tie -wrap so that the sensor is suspended at the appropriate position. <br />Many containment pans have a sump for locating the sensor. <br />(vii) Turn the dispenser power back on afteryou have replaced the junction box cover. <br />The dispenser should now operate normally. <br />(viii) To test the cutoff, insert the sensor into a cup of water. The sensor is affected by <br />ambient light, therefore test the sensor below grade and/or shielded from direct light. <br />The dispenser should shut down when the sensor is placed into at least 3/8" of water. <br />Remove the sensor from the water to restore power to the dispenser. <br />NATE: If controller relay cycles or oscillates when sensor is tripped, it is likely that the <br />controller is switching its own power. Check the appropriate wiring diagram to confirm <br />that controller is wired properly. Make sure that the orange /black, red and black wires <br />are tied tp power from the breaker and the orange wire feeds the dispenser. If problems <br />continue, please contact Beaudreau Customer Service at 1-800-739-4435. <br />