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Multi-Sync Repair instructions For Environ GDB Series "10 Stud" Repair Kit ::N EAl:Okq 1 8" t 2.7"CID This kit provides the Multi-S c Repair parts for existing lex Pipe from u o -Sync F p inside V Corrugated Ducting for applications where the pipe is coming thru the sump wall either straight or at excessive angles. MSZ ENV GDB 10-xxj For Environ repairs with WARNING:Prepare all surfaces to be bonded prior to completing installation steps below. Small Piping in CDS Failure to follow each step will void warranty&may result in premature failure of penetration fitting. This Kit applies for repairing-Environ raDB 7000 Series carts Page 1 With pi inft from 1.8"up to 2.7"®D Rev 3 6-25-2009 General Instructions for: CLEANING:Spray all surfaces to be bonded with DBC Cleaner and allow to air dry or wipe excess with a clean dry cloth. Surfaces must be dry before applying bonder. General instructions for: BONDING TO POLY SUMPS OR FIBERGLASS SUMPS: Clean,sand and rough up sump surfaces. Clean fitting and apply DBB V between Bonding Ring&sump wall. STEP 3: Place&Dry Fit Bonding Ring Sleeve STEP 1• Loosen Nut&pull Back Metal Ring STEP 2: Clean all Repair Components ; - Clean all repair components with DBC Note: Make sure Bonding Ring is placed with the"Sealing • Remove Nuts liar to installation Groves"positioned toward the sump wall j • Pull back metal mounting flange&discard p • Place the split bonding ring with Cuff over the pipe with • Cut off old boot&discard Split Bonding Cleaner Split the sealing grooves toward the sump wall • Cut away old Green CD1&discard Ring with Sleeve • Place the bonding ring over the studs j Cutaway old insert&discardPlace the CDI over the pipe&into the Corrugated ,.Cuff... • Clean off any'paste'or other bonders .. - Ducting from around the Environ body&sump tri. Place the split sleeve over the pipe&up to the bonding : wall, ring with the fill port up _: - _ � :.:•• • Clean&sand sump wall • Spray Environ Body&sanded sump wall with DBC cleaner Corrugated Eccentric Insert -SyncMulti = -= et ?z �—x Dud Insert cel Redu f "" "- `= - STEP 5: Install CDI&Bonding Ring STEP 6: Install The SleeveIlia fU? = Slide CDI into lace&seal an o enin s with Seal around the existing boot &pipeif needed.p Y P 8.ii• ,� DRP Repair paste.Use one of the existingPosition thesleeve with the fill port at the top ___ clamps to damp in place. Once you have the sleeve lined up corcedly, "--_ = Apply DBB V to the sump side of the Bonding1.Apply a bead of ZipTite all around the outer Ring and slide it over the studs&up to the edgesofthe bonding ring Cuff 2.Slide sleeve over bonding ring Cuff&snap in _' - sump wall • Thread on the flange nuts. place(fill port at top) l Note:Tighten the flange nuts"snugly". 3.Set the Clamp,#96,the around the sleeve& j Do not Over-tighten. snug is ok. over the bonding ring and tighten"snugly". ' Wipe any excess DBB V off the bonding ring - STEP 4: Bond Sleeve,CDI,&Bonding Ring • Spray DBC onto doth&wipe clean the outer j • Apply Zip-•lite to the split bonding ring. edges of the bonding ring. Use 2 of the clamps,#132&96,to hold in �. DBB V goes on > == place while curing. f "grooved"side • Apply Zip-Tite to the CDI. Use 1 of the toward sump = clamps,#72,to hold in place while Zip-rite here curing. • Apply Zip-rite to the split sleeve and use 2 clamps,#96,to hold In place white curing. • Leave these clamps In place for approx 30 You must seal any open spaces between the = minutes for curing before proceeding to pipe&CDI and the CDI &the Corrugated : the next step Ducting _ :;. Fill port on top _ _ •:::: = Sleeve in place over"Cuff"with clamp =_ Bonding=Ririglnpiace. :';;- Wipe any excess DBB V from outer edge • Page 43 0 Diversified Products Manufacturing inc.Environ Repair Manual Full Version Rev 3 g