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i iI I Z Environ GDB 10 Stud "Large Pipe" Repair Kit For Existing Flex Pipe from 2.7"up to 3.6"OD in Corrugated Ducting repairs Page 2 STEP 7: Field Drill the Plug If needed STEP 8:Install&Bond the insert or the Feld Step 9: Install The insert or Drilled Plug • Determine if the piping is straight enough Drilled Plug Back Together 1.Make sure all parts are cleaned with DBC that the insert fit. If it is,use the insert • Wrack Insert or drilled plug around the pipe Cleaner before proceeding 2.Apply Zip-Tate bonder all around the insert or • If the insert wont work,measure&field drill • Apply Zip-Tite to split area on Insert or plug, I the plug to match the pipe size&the angle press ends together&clamp with#96 clamp drilled plug of entry. 3.Slide insert or drilled plug into the Repair i position proper p th i sleeve n e pp • Split the drilled plug with a knife or saw = _ Parts are wracked around the pipe si _ 4.If there is any openings around the pipe,seal - , with DRP repair paste I S.Set the Clamp the around the sleeve&over }, Plug before _ the Insert or plug and tighten"snugly". ii drilling and splitting t y f r x Parts are bonded&clamped Plug after fl drillingand splitting Multi"5�tiic(ti�air orhpo[igritsfor eipfndi6%L&N6AP,6�=— dAWb1CP� eptrlerwrRilex3stiiiebineirteiti5UP8ErmrQdA" Ifyou are.upabletadrij� -� eno� ��ess a ne;<istia E-r ,ror€ t€�enes eAerrttorr s :.. - fir DBF IE Fill ! �_JdCxrt ,_ i Pipe OD ,,r CJflt th(' ____ .- h-4 _ ' _ Indies Repair Kit Product Number U1Z insert oz. -.--.:.�..=.•_�.�.._..._.�-_�_:,�-._� :._z---- of nom=-=�__". - `� "- 3°DW Vent Pi &3°DW GeoFlez 3.S7 MSZ ENV GDB 10-3.6 6.0 x 3.6 25 _..... ._.. _ �. „-tet en w ” 3"SW Vent Pipe&3"SW Geonex-S 3.34 MSZ ENV GDB 10 3.4 6.0 x 3.4 26 .... -- _ - Plu version for abovepipeMSZ ENV GDB 10-Plu 6.O x Plug 26 Step 10: Fill With DBF 11,Insert Fill Plug TOOLS REQUIRED: • Assemble DAG&DBF It(see instructions on DPM website). Gloves and Static Mixer • Purge 1-2 oz. 7/16"Nut driver (for flange nuts) • Fill fitting slowly. 5/16"Nut driver (for Band Clamps) Note: Use Remote Fill option if access is limited DAG Caulk Gun (for DBF Il) • insert fill plug when filling is completed. DAGP Caulk Gun (Pneumatic version for DBF 11) • Clean any spilled DBF 11 with DBC and dispose,.- DAG Ill Caulk Gun (for DBB V) of remaining products per local requirements PRODUCTS NEEDED_ DBC Cleaner Each DBF Il&DBB V come Note: After 1 hour _ =_ -_ Zip-Tits Bonder with a Static Mixer the repair job may be =` : ' = DBF ll Palysulfide Liquid Fill hydro-static tested = _ LL" DBB V Bonder(for Poly or Fiberglass sumps) i FILL Valume• taer repair boat) _ Volume of DBF 11 needed = See above Chart Remote Fill Option: Volume of zip-Tite needed = 3/4 Oz Volume of DBB V needed = 24 ML The following parts are available to order if you can not properly position the assembled DBF 11 applicator gun to Pa in kit- i "fill'the repair. The Remote Fill parts provide a flexible Bonding Ring Studded with Cuff URBZ-10-5.8 extension for the filling process. Sleeve USZ-6.04.0 i RF Adapter 24"tube with male&female ends Insert UIz 6.0-x.x (see chart above) RFA Tube-24 '/a"Tubing in 24"lengths Plug Ui 6.0 Plug ,� 4 clamps 1#132,3#96, RFATube /a Tubing in 200 length roll FIII Port Plug RFA xPlug RFA TubexTube '/z"Tube Coupling Re air instructions RFA xFemale W Tube-Female Fill Port end RFA Wale %:"Tube-Male Fill Port end °t RFA xPlug %"Tube-Male Plug for fill port _lit !� y et` e� rslo a satF Diversified Products Manufacturing Inc.Environ Repair Manual Full Version Rev 3 Page 42 of 70