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y l Multi-Sync Repair Instructions 1_.. For Environ Direct Burial Series "10 Stud" Repair Kit e � = _ This kit provides the Multi-Sync Repair parts,using a plug or insert,for existing Flexor FRP _ Pipe from 2.7"OD up to 4.8"OD in Direct Burial applications where the pipe Is coming j thru the sump wall either straight or at excessive angles. ! 1 M$Z ENV FEB 10-XX WARNING:Prepare all surfaces to be bonded prior to completing installation steps below. For Environ CepS3CS With Failure to follow each step will void warranty&may result in premature failure of penetration fitting. Direct Burial Large Pipe This Kit aoolies for reoairine•Environ FEB 7000 Series parts Page 1 :" th giuins from 2.7"un to 4.8"OD Rev 4 6-24-2009 d with DBC Cleaner and allow to air dry or wipe excess with a clean dry General Instructions for: CLEANING:Spray all surfaces to be bonde cloth. Surfaces must be dry before applying bonder. General Instructions for: BONDING TO POLY SUMPS OR FIBERGLASS SUMPS: Clean,sand and rough up sump surfaces. Clean fitting and apply DBS V between Bonding Ring&sump wall. STEP 2: Clean all Repair Components STEP 3: Place&Dry It Bonding Ring&Sleeve STEP 1: Loosen Nuts&pull Back Metal Ring Clean all repair components with DBC Note: Make sure Bonding Ring is placed with the"Sealing • Remove Nuts installation Groves°positioned toward the sump wall prior ton Pull back Metal mounting flange&discard • Place the split bonding ring with Cuff over the pipe with • Remove outer clamp the sealing grooves toward the sump wall Split Bonding Cleaner Split ' • Cut off old boot just beyond inner clamp & Ring with Sleeve Place the bonding ring over the studs � discard Cuff- • Place the split sleeve over the pipe&up to the bonding i • Clean off any'paste'or other bonders from _ _ ring with the fill port up around the Environ body&sump wall a • Clean&sand sump wall . • Spray Environ Body&sanded sump wall with DBC cleaner --- • if needed Patch old boot to seal back wall " Plugfor i Solit Insert ' - Field Drilling Y STEP S: Install CDI&Bonding Ring STEP 6: Install The Sleeve 1-19M.-Al SX-On If1�1�=`` Apply DBB V to the sump side of the Bonding Seal around the existing boot &pipe if needed. e rt over the studs& p o the • Position the sleeve with the fill port at the top pP _ Ring and slid 1 --== " t ; _ sump wall Once you have the sleeve lined up correctly, Thread on the flange nuts. 1.Apply a bead of Zip-Tite all around the outer T. .� Note:Tighten the flange nuts"snugly". edges of the bonding ring Cuff Do not Over-tighten. Snug is ok. 2.Slide sleeve over bonding ring Cuff&snap in <•� - Wipe any excess DBB V off the bonding ring place(fill port at top) _ • Spray DSC onto cloth&wipe clean the outer 3.Set the Clamp,#96,the around the sleeve& -� edges of the bonding ring. over the bonding ring and tighten"snugly'. STEP 4: Bond Sleeve&Bonding Ring • Apply Zip-Tite to the split bonding ring. Use 2 of the clamps,#132&96, to hold in DBB V goes on i place while curing. 'grooved"side • Apply Zip-Tate to the split sleeve and use 2 toward sump clamps,#96,to hold in place white curing. • Leave these damps In place for approx 30 = Zip The here minutes for curing before proceeding to the next step = _ You must seat any open spaces between the - pipe &the old Environ boot Fill port on top Sleeve in over"Cuff with clamp n Bonding Ring In place. rgWipe any excess DBB V from outer edge mo _ e Diversified Products Manufacturing Inc.Environ Repair Manual Full Version Rev 3 - Page 45 of 70