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E <br />E <br />IMPORTANT - READ THIS FIRST <br />Before beginning the actual assembly procedures, read and <br />verily all individuals involved in the installation thoroughly <br />understand the following suggestions and precautions. <br />Matching taper angles for the spigot and the bell make it <br />possible to mechanically "lock up" a joint by wedging the <br />spigot into the bell. This produces a very thin line of ad- <br />hesive called the bond line, or glue line, that is only a few <br />thousandths of an inch thick. <br />Read This First <br />Matching taper angles allows the joint to mechanically lock <br />up, producing a thin line of adhesive called a glue line. <br />In all cases, the bonding surfaces must be clean before ap- Bonding surfaces must be dean. <br />plying adhesive. <br />Joint strength of the bell and spigot joint is controlled by the Joint strength is controlled by the adhesive thickness - thin <br />adhesive thickness between the two matching tapered sur- is good, thick is bad. <br />faces. The adhesive is relatively brittle in thick sections and <br />fails easily if the bond line is too thick. The mechanical lock <br />determines adhesive thickness. <br />Joints that are not 'locked up" during installation may pass <br />an initial steady pressure test but can fail prematurely at a <br />later date due to reduced bond strength caused by the thick <br />adhesive. Therefore, it is essential that the installation crew <br />be familiar with the joint concept and understand the impor- <br />tance of completely inserting and locking the spigot into the <br />bell. The mechanical locking of the joint is essential to de- <br />velop the full strength of the joint. <br />Using the mechanical force (such as hammering against a <br />wooden block placed against a fitting or bell end of pipe) <br />helps achieve "lock up." NOTE: This is the same me- <br />chanical lock of matching tapers that is commonly used in <br />machine tools. For T.A.B. (threaded and bonded) joints, <br />special TA.B. wrenches or Ridgid strap wrenches are rec- <br />ommended to achieve the mechanical lock up of the joint. <br />Cool weather conditions require special precautions when <br />bonding pipe and fittings. The adhesive is very viscous <br />(thick) when it is cool or when it is applied to cool pipe. This <br />thick adhesive can actually be stiff enough to prevent com- <br />plete joint "lock up." There are different installation proce- <br />dures for both warm and cool weather installations. This <br />concept is often overlooked when a crew installs piping and <br />there are significant temperature variations throughout the <br />day or week. <br />Mechanical locking of the joint is absolutely essential to <br />develop full strength of the joint. <br />Using mechanical force helps achieve joint lock up. <br />Follow the appropriate installation procedures for warm or <br />cool weather. <br />All bonding surfaces must be factory fresh in appearance. All bonding surfaces must be factory fresh in appearance. <br />When end caps have been lost, surfaces will weatherand re- <br />sult in loss of bond strength. When surfaces are weathered, <br />retaper spigots and sand bells to achieve a factory fresh <br />appearance. NOTE: DO NOT USE T.A.B. COUPLINGS <br />THATARE WEATHERED. <br />