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alcohols, gasoline, turpentine, or die- <br />sel fuel to clean joints. <br />If you have any questions, please <br />contact your Smith Fiberglass Prod- <br />ucts' representative. <br />Bonding surfaces must be dry, so be <br />sure all solvent has evaporated from <br />the surfaces before applying adhe- <br />sive. <br />2.7.3 Bonding <br />After cleaning all sanded surfaces, <br />apply a thick coating (1/16-inch/1.6 <br />mm minimum) of adhesive to the <br />socket area of the containment fitting. <br />Liberally coat the flanges (flat bond- <br />ing surfaces) of both halves of the <br />fittings with adhesive (1/16-inch/1.6 <br />mm minimum thickness). See Figure <br />2.2.5. Next, apply a thick coating <br />(1/16-inch/1.6mm minimum) of ad- <br />hesive to the scarfed or sanded sur- <br />faces of the pipe ends. <br />Assemble the containment fitting by <br />placing the half with the pre-installed <br />threaded female inserts on the bot- <br />tom. <br />r 2.7.4 Assembling and bolting <br />Use the bolts supplied with the fitting <br />to assemble the fittings on the pipe. <br />See Figure 2.2.5. Use of an air or <br />electric wrench with a magnetic <br />socket will greatly facilitate assem- <br />bly. When starting the bolts, allow <br />the bolt to start with minimal pressure <br />on the tool. Excessive pressure may <br />push the insert from the fittings. <br />Tighten the bolts alternately and with <br />equal force. DO NOT EXCEED 8 FT• <br />LBS OF TORQUE! <br />Make sure that the pipe fits snugly <br />into the socket ends of the fittings and <br />that there are no gaps between pipe <br />ends and fitting sockets. <br />2.7.5 Precautions <br />Take care not to disturb a completed <br />containment piping joint when as- <br />sembling additional joints. The ad- <br />hesive must be fully cured before <br />applying stress to the assembled <br />joints. Read and observe the follow- <br />ing precautions: <br />QAvoid contact with the adhe- <br />sive and hardener since they <br />are capable of causing skin and eye <br />irritation. Gloves and eye protection <br />must be used. If contact is made, <br />flush eyes with water and wash skin <br />with soap and water. Do not inhale <br />hardener fumes; work in well -venti- <br />lated areas. <br />2.7.6 Adhesive cure <br />IMPORTANT: For secondary con- <br />tainment systems conveying petro- <br />leum products, alcohols, and alco- <br />hol -gasoline mixtures, you must use <br />DS -8000 or DS -7000 series adhesive <br />for bonding. Each DS -8000 series <br />adhesive bond MUST be heat -cured <br />using Smith Fiberglass Products elec- <br />tric heating collars or Smith Fiber - <br />35 <br />glass Products chemical heat packs. <br />The DS -7000 series adhesive bonds <br />do not require heat -assisted curing, <br />but you can shorten the cure time by <br />applying heat. We recommend ex- <br />ternal heat to assure full adhesive <br />cure when ambient temperature is <br />below 70°F (21 °C). <br />After curing, pipe should not be <br />handled or used until thejoint returns <br />to ambient temperature. <br />1. Electric heating collars <br />Approximate adhesive cure time <br />when using electric heating collars <br />on secondary containment fittings is <br />25 to 35 minutes per joint. See Part <br />One, Section 6 and Table 1.6.3 for <br />additional heating collar information. <br />Two heating collars are required for <br />each end of a containment fitting <br />bond (See Figure 2.7.1). <br />Curing saddles <br />Curing saddles can be accomplished <br />by wrapping a heating collar over the <br />saddle outlet as shown in Figure 2.7.2. <br />For outdoor installations, place wind <br />shields on both sides of the saddle to <br />prevent heat loss. Total cure time must <br />be two hours for saddles. Allow the <br />saddle to cure and cool down to ambi- <br />ent temperature before bonding or <br />threading in the side run. Do not use <br />chemical heat packs to cure saddles. <br />