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n <br />Repair procedures Center the coupling around the gap in the pipe. <br />(cont.) Abrade all bonding surfaces before applying adhesive. <br />• Coat the cut ends of the pipe and bonding surfaces with adhesive, then bolt the <br />coupling halves together. <br />Fig. 9-3. Moderate damage can <br />be repaired by cutting out a short <br />length ofpipe and joining the <br />ends with a complete coupling or <br />a half -coupling. <br />r ------------i <br />Failure to restrict the maximum gap <br />between pipe ends to 3 inches and i <br />to provide a minimum 2 -inch <br />insertion depth of pipe in the repair <br />couplings nullifies the 1 <br />1 UL listing mark. 1 <br />L ------------J <br />Fig. 9-4. Major damage is repaired by <br />removing the damaged pipe. Affected <br />areas under 10 inches in length are <br />repaired using a full-length coupling to <br />hold a pipe nipple. <br />Fig. 9-5. Repairs over 10 inches in <br />length are made byjoining a <br />replacement nipple to sound pipe <br />with whole or half -couplings at <br />each end. <br />14 <br />Major damage (over 3 inches in length) <br />Damage in which more than three inches of pipe must be removed is considered major. <br />Major damage is typically caused by excavation equipment or large objects striking the <br />pipe. Repair major damage with a replacement nipple and one or more repair couplings. <br />• For damage less than 12 inches in length, a single full-size, 14 -inch long coupling <br />will provide the required 1 -inch pipe insertion at each end. <br />• To make repairs greater than 12 inches in length, use two full-size or half -couplings <br />to join the replacement nipple with the existing line as shown in Fig. 9-5. <br />• Follow the guidelines given for minor damage: abrade all bonding surfaces, coat all <br />cut pipe ends with adhesive and observe spacing and insertion depth require- <br />ments. <br />3 <br />Apply adhesive to <br />max <br />Glued areas <br />cut ends of pipe <br />Square -cut pipe ends <br />�— 1 min <br />(not tapered) <br />Half -coupling <br />(full coupling optional) <br />Major damage (over 3 inches in length) <br />Damage in which more than three inches of pipe must be removed is considered major. <br />Major damage is typically caused by excavation equipment or large objects striking the <br />pipe. Repair major damage with a replacement nipple and one or more repair couplings. <br />• For damage less than 12 inches in length, a single full-size, 14 -inch long coupling <br />will provide the required 1 -inch pipe insertion at each end. <br />• To make repairs greater than 12 inches in length, use two full-size or half -couplings <br />to join the replacement nipple with the existing line as shown in Fig. 9-5. <br />• Follow the guidelines given for minor damage: abrade all bonding surfaces, coat all <br />cut pipe ends with adhesive and observe spacing and insertion depth require- <br />ments. <br />