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19255517888 Main Fax GETTLER RYAN INC 8:12 p.m. 04-23-2008 7/12 INSTALLATION INSTRUCTIONS FXV LEAK DETECTORS FX I V Part No. 116-056-5,FX2V Part No. 116-057-5 Fx1DV Part No. 116-058-5,FX2DV Part No. 116-059-5 The following defined term,we used throughout this literature to bring attention to the presence of hazards of various risk levels,or to important information concerning the life of the product. a indicates presence of a hazard which mill cause severe personal injury,death in indicates presence of a hazard which mill or can cause minor personal iniuny, substantial property damage if ignored. a death or substantial property damage if ignored. indicates presence of a hazard which can cause severe personal injury,death or • indicates special instructions on installations,operation,or maintenance which substantial property damage if ignored. are important but not related to personal injury hazards. - Before installing leak detector,review the application section in leak detector manual#5191 for limitations or restrictions on usage. • This instruction sheet should be kept with the end user of the leak detector for reference. When using 117-182 Big-Flo Diaphragm Valve,refer to installation instructions#042-10&1 included with the valve. When using an FXV model leak detector with adapter housing#038-072-5,refer to installation instructions#041-415-1 included with the housing. FXV Leak Detectors are for use with all UL-Listed 4-inch Red Jacket models containing a"P"or"AG"prefix;FE Petro UL-Listed 4-inch"STP"models;Tokheim UL-Listed 4-inch models—59SA-34 and 585A-150. Tampering with the screws or seals on this leak detector may inhibit operation and will void warranty. This Red Jacket leak detector is to be installed into the two-inch cannot be removed, the submersible should be removed threaded tapping on top of the Red Jacket submersible pump. The from the tank and placed in a vise.Remove the functional FXDV models are specially designed for use with diesel fuel and element assembly next to the pipe plug. The plug should should be used in diesel applications to provide the appropriate then come out readily if a large pipe wrench is used. operating characteristics. For proper installation,the following steps Replace functional element assembly securely and should be followed in sequence. replace the pump In the tank. (See Step 3 before replacing pump)- DO NOT wire submersible pumps to run 3. Examine straight bore below two-inch thread for continuoush,. Red Jacket line leak detectors will contusion roughness. If found to be rough,smooth with not perform leak tests on pumping systems that run fine emery paper. continuously. 4. Apply UL-Classified non-toxic pipe thread sealant to the two-incb threads on the detector. Lubricate O-ring on the ® ALLAIR MUST BE OUT OF THE SYSTEM FOR leak detector. THE LEAK DETECTOR TO WORK PROPERLY. 5, Screw the leak detector into the pump. Tighten with a Before installing leak detector in the pump,fill the wrench(top hex is 1-1/4 inch). system with product by running the pump and 6. Installation of vent tube and snap tap connectors. delivering product from each dispenser (starting For MV models with the farthest from the pump and working to the a. Remove 1/4-inch pipe plug from tank test port pump)until all air is removed from system. in the Packer(on 6-inch Big-Flo applications, Certain regulatory bodies require that leak detectors remain in the remove the 1/4-inch pipe plug from the system after the lines have been installed. The lines may be purged of riser/flange assembly). air by back-pressuring the lines with an inert gas, such as helium or b. Apply a UL-classified non-toxic pipe thread nitrogen,to a pressure of 25 psi(172 kPa). This may be done at the sealant to the threads of the 1/4-inch NPT impact valve under the dispenser. When this pressure has been straight vent tube fitting and install in tank test reached,the leak detector will be in the open position.By turning on port of the packer. On 6-inch Big-Flo the pump and gradually bleeding the gas from the line through a valve applications, the 1/4-inch NPT straight vent at the impact valve of the farthest dispenser,the line may be purged of tube fitting may be installed into the riser/flange air. assembly. c. Apply a UL-classified non-toxic pipe thread p , Disconnect power to the submersible pump and sealant to the threads of the 1/4-inch NPT 90- relieve pressure before installing or removing degree vent tube fitting and install in the leak petroleum equipment. detector vent opening in the cap of the leak 1. Disconnect power to pump at the load center. Tag or lock out detector. the breaker to avoid the pump being turned on accidentally. d. Install the vent tubing into both fittings and 2. Remove the two-inch plug from the top of the Red Jacket tighten per instructions on package. pump. If the two-inch plug is found to be so tight that it 042-106-1 Rev.C 4101