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07/23/2003 07:48 661-835-0920 KEH Y PIPE CO., LLC. PAGE 04 <br />2.0 POLIETHYLENA PIPE AND F=GS <br />2.1 Pipe and tubing famished under this specification shall be manufactured from compounds in compliance with <br />Section 1.0 above. The dimensional and performance characteristics shall conform to the requirements of ASTM <br />F714 for sins VIPS and larger and to ASTM 03035 for sits smaller than VIPS. Each lot of material shall be <br />tested for melt index, density and % carbon. Upon rquest, the Manufacturer shall furnish test data. <br />2.2 Polyethylene fabricated fittings shall be mainifachn-ed from polyethylene Pipe, sheet stock or molded fittings <br />meeting the material requirements of this specification. <br />2,3 Pipe shall be pressure rated using the certified 111313 from Section 1.2 and &ball be determined in accordance with <br />the following formula: <br />P = 2-S .DF <br />DR -1 <br />Where DR = Dimension Ratio m Dit <br />P = Internal pressure, psi <br />S = Long term hydrostatic strength, psi (1,600) <br />D = Actual outside diameter, inches <br />t = Minimum wall thickness, inches <br />D -F = Design Factor, dimensionless (0.5 for water (a? 73.4°F) <br />2.4 Polyethylene fittings, including custom fabrications, shall have the saim internal pressure rating as the mating pipe. <br />At the point of fusion, the wall thickness and outside diameter of the fitting, shall be in accordance with ASTM F714 <br />or D3035 for the same pipe size. <br />2.5 The pipe Manufacturer's Quality system shall be certified to be in accordance with ISO 9001:2000. <br />3,0 1QRMiQ2 <br />3.1 HEAT FUSION <br />3.1.1 Pipe and fittings shall be joined by one of the following types of thermal fusion per the Manufacturer's <br />recommended procedures: Butt fusion, Saddle fusion or Socket fusion. <br />11.2 Upon request the Manufacturer shall provide fusion ftaining by authorized personnel or an authorized <br />representative. The Contractor shall be responsible for ensuring that personnel have received proper <br />training per the Manufacturer's recommended procedure. Records of training shall be maintained by the <br />Contractor and should not exceed 12 months from date of construction. <br />3.1.3 Butt fusions performed between pipe ends or pipe ends and fitting outlets shall be widlixi the following <br />allowable wall mismatches: <br />a. 2 DR difference for pipe and fitting diameters 61PS and smaller. <br />b. I DR difference for above 6" through 181% <br />c. No difference for diameters above 18". <br />The difference in DR's is deturnined.ftm, the following DR values: 7.3, 9,11,13.5,17, 21, 26 and 32.5. <br />3.2 OTHER METHODS OF JOINING <br />3.2.1 polyethylene pipe and fittings may be joined together or to Maw materials through the use of electrofusion <br />fittings, flange adapters with back-up riechanical coupling$ designed for connecting Polyethylene <br />pipe and fittings to itself or to another material, or ?YU adapters. The Wnu&cuuw of the joining device <br />shall be consulted for proper installation procedures. <br />Spec 3 <br />04/05 <br />