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PCC011.1rol N11:I ford, Of 14 5147,0-1 S30 <br /> Tel: (5 13) 831-1165 Fax (>1 3) 965-4812 <br /> E-rmar;l: PolconsSC4'aol.co.tt <br /> ww'.Poll Lit ionC ontrolsystem.d ono <br /> Special Maintenance During Start-up Period <br /> Common Problems <br /> One of the most common problems during the first few weeks of plant operation is the <br /> accumulation of sludge on the hopper slopes of the clarifier (settling tank). However, <br /> this problem can be almost completely eliminated by proper care and maintenance <br /> procedures. <br /> The purpose of the clarifier is to settle out and return the solids that pass through from <br /> the aeration tank. One of the characteristics of activated sludge is that it is likely to be <br /> stringy and sticky during the early weeks of operation, and as it settles toward the <br /> bottom of the tank, may cling to the hopper sides where it cannot be returned by the air <br /> lift pump. <br /> In several days the continuous build up of sludge will completely fill the lower half of the <br /> clarifier. After a short time this spongy mass will form a gas and break up into chunks <br /> of sludge that float to the surface of the water and will be discharged with treated water. <br /> This solid sludge condition prevents the clarifier from performing properly. With this <br /> condition the skimmer and the final discharge weir are all hampered in their operation. <br /> In addition, the sludge mass may give off a very strong odor. <br /> It is possible for a sludge return pipe to be discharging clear water while there is three <br /> or four feet of sludge in the hopper (See Figure 1). This occurs when soft sludge packs <br /> solid almost to the hopper bottom except for a narrow clear channel running down <br /> through the sludge mass to the pump-intake. Clear surface water is pulled down <br /> through this channel and up through the pump without disturbing the sludge mass. <br /> Therefore, visual checking of the sludge return discharge is not sufficient. <br /> Practices to be Followed for Proper Operation <br /> Every day during the first few weeks of operation, the operator should check to see that <br /> all equipment is running and to check the clarifier. <br /> A long handled small scraper with rubber squeegee is to be used to keep the hopper <br /> slopes, which begin about three to five feet below the water level, free from solids build <br /> Lip. The operator should gently scrape all around the hopper with a slow, easy, <br /> downward motion, just enough to help move the sludge toward the bottom of the <br /> hopper where it can be picked up by the airlift sludge return pump. ®o not stir or <br /> I pcs,'O m-sp.rniin,startup-1-:i <br />