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agitate sludge roughly or it will break up and rise to water level. If this happens, <br /> the floating sludge must be dipped back into the aeration chamber for further treatment. <br /> After the plant begins to "work", this procedure may be reduced to a weekly or even bi- <br /> weekly practice as the operator may determine from experience. <br /> The solids, being heavier than water will normally settle to the hopper bottom. If the <br /> sludge pump is not returning at least "one-third of a pipe full" into the aeration tank, the <br /> slower movement of solids will tend to allow the solids to pack in the one-foot square <br /> area at the hopper bottom and pump intake. Finally the solids begin to build up inside <br /> the pump tube until it is blocked completely. This may be remedied by shutting off the <br /> air supply to all other airlifts on the package plant and completely opening the air control <br /> valve to the airlift sludge pump. If the blockage isn't removed, then the pipe plug at the <br /> "tee" must be removed. The horizontal discharge pipe should be closed off with the <br /> valves or at the tee with a shop rag or plumber's stopper to divert the air downward <br /> through the vertical pump tube to back-flush the airlift pump. <br /> The great volume of air should break up the solid rnass that has built up. The chunks <br /> that rise to the top must be dipped back into the aeration tank or broken up into small <br /> pieces to be returned by the skimmer. <br /> During construction and starting, very often mud is allowed to flow into the plant. When <br /> mud gets into a plant, the part that gets into the clarifier will naturally sink to the hopper <br /> bottoms. Here it mixes with the sludge and forms a heavier and more solid mass than <br /> sludge alone. <br /> The sludge return pumps will not pump heavy mud. Pushing the scraper all the way <br /> to the hopper bottom and then removing it gently may detect mud. If mud is present, its <br /> depth or density may be determined by this probing action with the scraper. If the mud <br /> is not too heavy, it may be removed by stirring the hopper bottom, trying to rnix mud <br /> with tank water. The pump may pump it out as muddy water. However, if the mud is <br /> too deep or too heavy, the clarifier may have to be pumped with a power pump and the <br /> rnud cleaned out by hand. if the vertical pump tube becomes clogged with mud it may <br /> be necessary to remove the three inch pipe plug at the "tee" and rod out the tube. Care <br /> should be taken to see that airlines to the pumps do not become clogged or restricted <br /> by sludge or mud that might back up through the pump tube. If this occurs the airlines <br /> and fittings must be removed and cleaned out. After any cleaning or unstopping <br /> operation, be sure to set air valves for normal operations. <br /> REMEMBER - A clean, properly cared for plant means fewer repairs and more <br /> efficient operation. <br /> 2 pus-a&m-sF.main.startup-I- <br />