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On March 2, 1988, PHS-EHD signed a "Memorandum of Understanding" with the <br />Department of Health Services (DHS) now known as Cal -EPA, Department of <br />Toxic Substances Control (Cal-EPA/DTSC) authorizing PHS-EHD to perform <br />hazardous waste generator inspections in San Joaquin County. <br />V. GENERAL DESCRIPTION OF FACILITY: <br />LIKA manufactures printed circuit boards of double sided and multilayer <br />construction. The customers consist of manufacturers of electronic equipment. <br />These customers include computer, telecommunications, medical, and other "Hi - <br />tech" electronics manufacturers. LIKA is a 24-hour operation and has 244 <br />employees, all of which are permanent and full time. <br />Briefly, the manufacturing process consists of the following: All circuit boards <br />begin as a fiberglass substrate covered in copper. For multilayered boards, they <br />are laminated with a "light sensitive" photoplymer dry film. The film displaying <br />the circuitry pattern is exposed to UV light to image the circuitry on the inner <br />layer of the board. The board is then placed in a potassium carbonate bath that <br />dissolves the photopolymer, thus uncovering the exposed pattern copper. This is <br />followed by a 16% ammoniaenchant solution that serves to etch the unexposed <br />copper. The board then goes through a series of baths for processing, including <br />an acid soap cleaner to remove contaminants. The board is then baked to <br />remove all moisture, layered in "books" using epoxy to laminate and pressed with <br />360 degrees heat and pressure. The single layer boards join the multilayered <br />boards at this point for drilling. The multilayered boards must then go through <br />an etchback process to remove smearing that occurs in drilling. All boards are <br />then subjected to an electroless copper plating process to facilitate conductivity. <br />Another dry film procedure, termed electrolytic copper process or "pattern plate", <br />then takes place to image circuitry on the outer layer of the board. This is <br />followed by another etching similar to the one described above. Other plating <br />materials, such as gold or nickel, can be utilized depending on the specifications <br />by a particular customer. <br />The entire board is sprayed with a protective coating called solder mask. This is <br />a preventive measure that deters possible shorting of the circuits due to dust <br />build-up within the product or during repair of the product. The board is then <br />dipped in 250 degrees molten solder. The solder serves two functions: first, to <br />prevent oxidation of the copper and second, to allow the components to be more <br />easily mounted to the board. Next, in fabrication, the board is cut to the <br />required specification. Finally, the board goes through a series of testing in <br />quality control to prepare the final product for shipping. <br />LIKA also manages their own wastewater treatment operation in the rear of their <br />facility. The wastewater (including mop water from the production floor) is fed <br />into a series of tanks where sodium hydroxide is eventually added creating metal <br />hydroxide solution to precipitate. The "metal free" solution goes through a pH <br />adjustment and is then discharged to the sanitary sewer. The metal hydroxide <br />particles are transferred to a filter press that performs mechanical dewatering. <br />