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K. pR%IECT COMPLETION
<br /> F, flgFRf_•L1553LINFQRQLD EPDXY PIPING SYSTEM TESTING
<br /> 4. GROUNDING 1. C1.EANI!
<br /> _
<br /> 1. GENERAL
<br /> P
<br /> o) NFVTR 15r AIR TO TEST PIPE THAT CONTAINS OR B65 PREYT 15 Y C;�ED THE GROUNDING SYSTEM SHALL BE INSTALLED IN ACCORDANCE WITH THE a) THE CONTRACTOR SHALL CLEAN—UP THE JOB SITE PRIOR TO THE 76 PRODUCTS COMPANY
<br /> 1 p$OD I T 15E t:ITRO�EN_OR OTHER NON=Fl AMM R F C LATEST EDITION OF THE NATIONAL ELECTRIC CODE. ALL MOTORS, REPRESENTATIVE ACCEPTANCE OF THE WORK. DIRT EXCESSES AND DEBRIS SHALL BE
<br /> STARTING EQUIPMENT, AND CONDUIT SYSTEMS SHALL BE GROUNDED. THE REMOVED TO REVEAL A CLEAN SITE APPEARANCE. ANY DAMAGE DONE BY THE CONTRACTOR TO
<br /> b) PIPE UNDER PRESSURE CAN FAIL CATASTROPHICALLY IF ALL FITTINGS ARE NOT WATER SUPPLY LINES AND STEEL BUILDING SHALL BE MADE PARE OF THE ANY PART OF THE SITE SHALL BE CORRECTED AT HIS EXPENSE.
<br /> SECURED. MAKE SURF ALL GLUED FITTINGS AND JOINTS ARE CURED, GROUNDING ELECTRODE. THE GROUNDING ELECTRODE CONDUCTOR SHALL BE
<br /> SIZED ACCORDING TO THE NATIONAL ELECTRIC CODE (1990). BUT SHALL b) ALL TANK SUMPS AND DISPENSER BOXES SHALL BE LEFT CLEAN, DRI, AND FREE OF
<br /> c) SCHEDULE ALL INSPECTIONS WITH A MINUMUM OF 24 HOURS. BE NO SMALLER THAN d 6 AWG COPPER, ANY CONSTRUCTION DEBRIS.
<br /> M7TK'C 7O 75 PRoouct GT7MPANY RfPRESEN7A7NE. 5. WARRANTY START—UP c) PERCEPTIBLE WATER IN TANKS AND CONTAINMENT AREAS SHALL BE REMOVED BY THE
<br /> CONTRACTOR.
<br /> o) MONITOR SYSTEM START—UP TO BE DONE BY 76 PROUC75 COMPANY OEM FIXED FEE
<br /> MAINTENANCE CONTRACTOR. START—UP TO BE SCHEDULED THROUGH THE DISTRIBUTOR, A 2. DOCUMENTATION
<br /> MINIMUM OF 48 HOURS IN ADVANCE.
<br /> THE FOLLOWING DOCUMENTATION IS TO BE SUBMITTED TO THE 76 Pfr7700015 COMPANY
<br /> 2. EYING TEST MANIFOLD
<br /> b) THE VEEDER—ROOT SYSTEM TO BE CONFIGURED PER THE PROTOCOL SHOWN ON DRAWING J— REPRESENTATIVE UPON COMPLETION OF THE PROJECT:
<br /> a) CONTRACTOR TO PROVIDE TANK TEST MANIFOLD PER MANUFACTURER'S INSTALLATION 0.5.
<br /> XERXES TANK INSTALLATION CHECKLIST
<br /> INSTRUCTIONS AND THESE SPECIFICATIONS. a)
<br /> C. DISPENSER CONTAINMENT PANS
<br /> b) CONTRACTOR TO FURNISH AIR PRESSURE I>4UCE WITH A MAXIMUM FULL SCALE READING b) VAPORLESS MANUFACTURING WARRANTY REGISTRATION
<br /> OF 100 PSIG WITH 1 PSIG INCREMENTS FOR PRIMARY PIPING TEST, USE A PRESSURE GAUGE 1. PMP ISLAND INSTA IATION
<br /> WITH A MAXIMUM FULL SCALE READING OF 15 PSIG WITH 1/4 OR 1/10 PSIG INCREMENTS c) ALL PERMIT DRAWINGS
<br /> FOR SECONDARY PIPING TEST. PRESSURE GAUGE TO BE IN GOOD REPAIR, AND HAVE A INSTALL DISPENSER BOXES TRUE AND LEVEL. USE MANUFACTURER
<br /> CALIBRATION DATE WITHIN 30 DAYS OF USE. PRESSURE GAUGES DAMAGED OR OUT OF PROVIDED LEVELING LUGS. CONTRACTOR TO ENSURE THAT ALL FACTORY d) COMPLETED PERMIT CARDS
<br /> CALIBRATION WILL WILL NOT BE PERMITTED, PROVIDED VALVES AND FITTINGS ALIGN WITH DISPENSER FITTINGS.
<br /> -- NOTOFY 76PPOOLC73 COMPANY REPRESENTATIVE OF ANY MISALIGNMENT, e) AS—BUILT DRAWINGS
<br /> J. ]LSIUiQ9F PRIMARY PIPE REWORKING OF DISPENSERS OR DISPENSER BOXES IS TO BE DONE BY
<br /> AUTMORIZED SERVICE REPRESENTATIVE ONLY.
<br /> a) CAP ALL SHEAR VALVES, AND FLEXIBLE CONNECTORS AT THE TANK.
<br /> 2. DISPENSERS AT GRADE
<br /> P) CONNECT THE TEST MANIFOLD TO AN TEST PORT ON A SHEAR VALVE ENSURE THAT
<br /> ALL REMAINING FITTINGS ARE PROPERLY DOPED, PLUGGED AND TIGHTENED. a) IN JURISDICTIONS WHERE E REQUIRED BY HANDICAP CODE, AND PERMITTED BY THE
<br /> LOCAL AGENCIES, THE DISPENSERS SHALL BE BOXES SHALL BE INSTALLED WITHOUT
<br /> c) PRESSURIZE THE PRIMARY PIPE TO 25 PSIG. SOAP THE LINE, FITTINGS AND ISLANDS,
<br /> CONNECTORS TANK CHECK FOR ACTIVE BUBBLES INDICATING A LEAK.
<br /> b) THE DISPENSER BOXES ARE TO BE INSTALLED TRUE AND LEVEL
<br /> d) IF THERE ARE NO LEAKS, PRESSURIZE THE PIPE TO 75 PSIG, SOAP THE LINES,
<br /> FITTINGS, AND CONNECTORS AGAIN, CHECK FOR ACTIVE BUBBLES INDICATING A LEAK. c) THE SURROUNDING CONCRETE IS TO BE SLOPED AS TO PREVENT WATER FROM FLOWING
<br /> LEAVE AT TEST PRESSURE FOR A PERIOD OF 30 MINUETS. MONITOR FOR ANY PRESSURE INTO CONTAINMENT BOXES.
<br /> CHANCES,
<br /> J. TESTING OF DISPENSER BOXES
<br /> e) REDUCE PRESSURE TO 25 PSIG, AND MONITOR DAILY TO CHECK FOR ANY DAMAGE
<br /> DURING CONSTRUCTION. UPON COMPLETION OF THE PIPING AND ELECTRICAL INSTALLATION, ALL
<br /> DIVPENSER BOXES SHALL BE WATER TESTED FOR TIGHTNESS. WATER IS TO 2
<br /> 2 4 jj STING OF SECONDARY PIPE BE FILLED TO THE TOP OF THE CONTAINMENT BOXES. VISUALLY INSPECT
<br /> BOX( FOR LEAKS AND MONITOR OR 24 HOURS. IF THERE IS NO LOSS OF
<br /> a) MAINTAIN PRESSURE ON THE PRIMARY PIPE. CAP AND PLUG ALL OPEN FITTINGS ON WAITER, THE BOX SHALL BE CONSIDERED TIGHT. REMOVE ALL WATER WITH
<br /> THE SECONDARY PIPING. CONTTRACTOR PROVIDED SIPHON PUMP
<br /> b) CONNECT TEST MANIFOLD TO SECONDARY TEST FITTING IN TANK SUMP. H. GASOLINE IDISPENSER
<br /> S
<br /> c) PRESSURIZE THE. SECONDARY PIPE TO 5 PSIG. SOAP THE LINE, FITTINGS AND 1. AS 'SPECIFIED ON GENERAL ARRANGEMENT DRAWING, CONTRACTOR SHALL LEVEL AND
<br /> CONNECTORS TANK CHECK FOR ACTIVE BUBBLES INDICATING A LEAK. LEAVE AT TEST ANCHOR EACH DISPENSER TO CONCRETE ISLAND PER DRAWING J — 2 OR J — 2D.
<br /> PRESSURE FOR A PERIOD OF 30 MINUETS, MONITOR FOR ANY PRESSURE CHANGES.
<br /> 2. PADLOCK ALL DISPENSER NOZZLES AND ALLOW DISPENSER SHIPPING CARTON OR
<br /> d) MALNTAIN PRESSURE AND MONITOR DAILY TO CHECK FOR ANY DAMAGE DURING CRATING TO REMAIN OVER DISPENSER FOR PROTECTION AFTER INSTALLATION.
<br /> CONSTRUCTION.
<br /> I. DISPENSER_ . CAI IBRAnON
<br /> 5,
<br /> I, DISPENSER METERS SHALL BE ADJUSTED AS NEAR AS POSSIBLE TO ZERO ERROR.
<br /> a) ALL UNDERGROUND PIPING SYSTEMS SHALL BE INSPECTED PRIOR TO BACKFILL BY A
<br /> 76 PRODX75 COMPANY REPRESENTATIVE. 2. ADVISE 76 PROOUC75' COMPANY REPRESENTATIVE OF ANY METER THAT CANNOT BE HEIR
<br /> TO PLUS—OR—MINUS 3 CUBIC INCHES OF TOLERANCE IN A 5 GALLON MEASURE, FOR REPAIR
<br /> b) REPRESENTATIVE SHALL VERIFY 1/4" PER FOOT PIPEUNE FALL WITH CONTRACTOR UNDER MANUFACTURER'S WARRANTY.
<br /> SUPPIIED 4 FOOT BUILDER'S LEVEL.
<br /> 3. TEST WILL BE MADE ACCORDING TO MEM005 PRESCRIBED BY DEPARTMENT OF WEIGHTS
<br /> c) ALL PRODUCT PIPING WILL BE VISUALLY INSPECTED FOR ANY PRODUCT MIS—MATCHES AND MEASURES.
<br /> OR PRODUCT CROSSES.
<br /> J. FINAL SYSTEM TESTING
<br /> d) INSPECTION BY 76 PRX(X75 COMPANY REPRESENTATIVE DOES NOT RELIEVE
<br /> CONTRACTOR OF RESPONSIBILITY FOR PROPER INSTALLATION. T. PETROLEUM PRODUCTS FOR TESTING EQUIPMENT
<br /> F. y{Qj9M_Ef FCTRI AI I�N51&LM a) THE CONTRACTOR SHALL REQUEST THE 76 PA>7DGCT5 COMPANY REPRESENTATIVE TO
<br /> ARRANGE FOR DELIVERY OF PETROLEUM PRODUCTS 48 HOURS BEFORE PRODUCT IS REQUIRED
<br /> I. CONDUIT RUNS FOR TESTING EQUIPMENT,
<br /> a) ALL EXPOSED CONDUITS SHALL BE INSTALLED STRAIGHT AND TRUE WITH REFERENCE TO b) IMMEDIATELY AFTER THE DELIVERY, CONTRACTOR AND 76 PROO!/C75 COMPANY
<br /> THE ADJACENT WORK. WHEN A NUMBER OF ADJACENT CONDUITS RUN IN THE SAME REPRESENTATIVE SHALL TOGETHER ACCURATELY GAUGE THE PETROLEUM PRODUCT WITH A
<br /> DIRECTION, THEY SHALL RUN PARALLEL GAUGE STICK AND RECORD THE DELIVERED QUANTITY OF PRODUCT.
<br /> b) ALL CONDUITS SHALL BE A MINIMUM OF 24- BELOW GRADE, AND BACKFILL WITH A c) UPON COMPLETION AND ACCEPTANCE OF CONSTRUCTION WORK BY THE 76 PRODUCTS COMPANY
<br /> MINIMUM OF 12" OF CLEAN WISHED SAND. CONDUITS IN THE TANK EXCAVATION AND PIPING REPRESENTATIVE, THE CONTRACTOR SHALL REPEAT THE GAUGING PROCEDURE AND
<br /> TRENCHES SHALL BE BACKFILLED THE SAME MATERIAL USED FOR TIE TANK AND PIPING RECORD FOR COMPARISON WITH THE FIRST GAUGES.
<br /> BACKFILL 2. FIM SYSTEM PRECI ION TESI
<br /> 3
<br /> 3 C) ALL CONDUITS RUNS SHALL BE INSTALLED SO AS TO AVOID PIPING. CONDUITS SHALLD THE TANK AND PIPING SYSTEMS MUST PASS A FULL SYSTEM PRECISION TEST PURSUANT
<br /> BE INSTALLED SO THAT THERE SHALL NO BE LESS THAN 12" CLEARANCE TO PIPING EXCEPT ) TO SECTION 2643, SUB SECTION US OF THE FULL SYS CODE OF REGULATIONS, TRE
<br /> AT CROSSING WHERE SPACE WILL BE AS GREAT AS THE CONSTRUCTION WILL PERMIT. WHERE TO PRIOR 2 FINAL APPROVAL
<br /> CONDUITS CROSS PIPING, THE CONDUIT IS TO BE INSTALLED UNDERNEATH THE PIPING.
<br /> d) CONDUIT SYSTEMS AND ALL CONDUCTING WIRE ENCLOSURES SHOULD BE SECURELY b) INSTALUNG CONTRACTOR TO COORDINATE SCHEDULING WITH 76 PRVOU 75 COMPAA' TANK
<br /> BONDED TOGETHER. TESTING CONTRACTOR.. 76 PRODUC75 COA/PANY 70 ARRIMVE ANO PAY fOR TANK 7U7
<br /> NDUIT IN f4AZAR0005 LOCATIONS a) TESTING
<br /> AGENCYCONTRACTOR
<br /> HAL/PROVIDE ALL TEST RESULTS TO 76 PROOGL'7S CYWPANY
<br /> Z AND L
<br /> o) IN EACH CONDUIT RUN ENTERING AN ENCLOSURE FOR SWITCHES, PANEL BOARDS, d) CONTRACTOR TO BE PRESENT DURING TESTS TO ASSIST TESTER.
<br /> WIREW'AYS, CIRCUIT BREAKERS, OR OTHER APPARATUS THAT MAY PRODUCE SPARKS, ARCS, OR
<br /> HIGH TEMPERATURES, SEALS SHAH BE INSTALLED 18" FROM SUCH ENCLOSURES.
<br /> e) TEST FLUID FOR PRODUCT TANK TO BE THE DESIGNATED PRODUCT FOR THE SPECIFIC
<br /> b) THE SEAL FITTING SHALL BE THE FIRST CONDUIT FITTING AFTER THE CONDUIT TANK.
<br /> EMERGES FROM THE EARTH OR CONCRETE.
<br /> Q IF AN UNDERGROUND WASTE 04 TANK IS 70 BE INSTALLED, THE TEST FLUID IS TO
<br /> C) METAL CONDUITS, CONTAINING NO UNIONS, COUPLINGS, BOXES OR FITTINGS, THAT BE WATER. CONTRACTOR TO FILL TANK TO TOP OF FILL TUBE IN PREPARATION FOR
<br /> PASS COMPLETELY THROUGH A HAZARDOUS LOCATION, WITH NO FITTINGS LESS THAN 12" TESTING.
<br /> BEYOND EACH BOUNDARY SHALL NOT BE REQUIRED TO BE SEALED IF THE TERMINATION
<br /> POINTS OF THE UNBROKEN CONDUITS ARE IN UNCLASSIFIED LOCATIONS, 9) WAON TER SUCCESSFULFROM THE COM ETIONOIL O TANKANDLTEST,EGALLTHE DEPOSE ACTOR SHALL PUMP OUT ALL
<br /> 3. ,Y(1RFS AND CABLES 3. VAPOR BLOCKAGE
<br /> cT
<br /> o) RACEWAYS SHALL BE COMPLETE AND PERMANENTLY IN PLACE BEFORE INSTALLATION OF VAPOR BLOCKAGE TEST ON THE VAPOR RECOVERY PIPING IS REQUIRED WITH
<br /> CONDUCTORS. ITA 30 DAYS (OR AS REQUIRED BY LOCAL AIR QUALITY AGENCY) AFTER
<br /> b) CONDUCTORS SHALL BE CLEAN WHEN INSTALLED, ALL CONDUCTORS SHALL BE OPENING SITE. FORWARD ALL TEST RESULTS TO THE APPROPRIATE
<br /> CONTINUOUS AND WITHOUT SPUCES BETWEEN JUNCTION BOXES, WHERE SPLICES ARE MADE, AGENCY(S) AND 76 PROOUC75 COMPANY REPRESENTATIVE.
<br /> THE INSULATION COLOR OF EACH ELECTRICAL CIRCUIT SHALL BE CONTINUOUS THROUGH ITS
<br /> LENGTH, 4. LEM DETECTOR FUNCTION TEST
<br /> c) WIRING DIAGRAM — FOR TYPICAL WRING (TO USED AS GUIDELINE ONLY) SEE DRAWING INSTALUNG CONTRACTOR TO PERFORM LEAK DETECTOR FUNCTION TEST PER
<br /> J — 7 MANUFACTURES INSTRUCTIONS. TEST TO BE WITNESSED BY 76 PROOXIS Ct7MPANY
<br /> REPRESENTATIVE. USE APPLICABLE SECTIONS ONLY
<br /> REV DATE 0F5TWYAll """'S IO'. CI(D. IPPD APPROVAL RECORD APPROVALS 4
<br /> UNION OIL OF CALIFORNIA, dba UNOCAL, 1994 REVISED A9kR ME PAWN rAlr
<br /> Tel F51PNE W1E MRKNK
<br /> UNDERGROUND FUEL TANKS
<br /> THIS DOCUMENT AND DIF INFORMATION CONTAINED HEREIN IS ISSUED FOR C.U.P. CHEGKm9f WD GENERAL SPECIFICATIONS PIPINGA{ D TESTING
<br /> PROPRIETARY TO UNION OIL OF CALIFORNIA (UNOCAL) AND HAS ISSUED FOR PLAN CHECK MxecuK+it> nuvucaO OATE (CONTINUED FROM J-0.2
<br /> BEEN FURNISHED IN CONFIDENCE AND ARE SUBJFCT TO THE 1 TIMED
<br /> TERMS OF A SEPARATE SECRECY AGREEMENT BETWEEN UNOCAL ISSUED FOR GEN. BID O�m
<br /> AND THE RECIPIENT. THE RECIPIENT IS NOT TO COPY, DUPLICATE oATE 1-27-97 °M "0O° � Rn —
<br /> srlm
<br /> OR DISCI-OSE THE CONTENTS TO ANY PERSON OR ENTITY EXCEPT ssuEO FOR CONSTRUCT. PRODUCTS COMPANY J - 0 . 2A
<br /> AS EXPRESSLY AUTHORIZED BY SAID AGREEMENT OR BY UNOCAL a SH ER
<br /> RECORD DRAWING NONE ICT"'°, oO
<br /> IN WRITING.
<br /> A B c D E F
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