|
I
<br />I
<br />N Manual 1190
<br />Juty 1, 1987
<br />SMITH FIBERGLASS PnODUCTS INC A 51,18SIL/mHr ur n u "I 111 ..1111 ,
<br />2700 well 651h Su eel - Lillie Rock. Alkansas 722098592 1elelAtory Ir,o 11 568.4010 • 1WX NO 9107212.1377
<br />The Smith Fiberglass Products double-wall secondary containment Useful sections of Manual 9474:
<br />system is designed for use with U L. Listed RED THREAD' II pipe, - Tool and Equipment List
<br />manufactured by Smith Fiberglass Products. Secondary contain- NOTE: Fox installation of bolts, use one of the following:
<br />ment sys!ems consist of the next larger size of pipe and special (I) A 318' variable torque limped wrench with 7/16' socket and
<br />two-piece fittings. Rater to Manual 9474 or 1055 and Bulletin 1004 for a 7116' wrench
<br />installation Inslnictions for the U L. listed pipe and to Manual 9106 (2) A 1/4" drill with 7/16' socket and a 7/16' wrench
<br />lo( tapering tool operating instructions. (3) Two 71M6' wrenches
<br />- Storage aid Handling
<br />- Layout and Preparation
<br />- Cutting
<br />- Bonding/Aldhesrve Mixing
<br />SECTION I
<br />PRODUCT
<br />A. Containment Piping
<br />Smith, Fiberglass Products double-wall secondary contain-
<br />ment sizes are. -
<br />Containment For Product
<br />Pipe Size Pipe Size
<br />ON RED THREAD II 2' RED THREAD II
<br />4' RED HREAD 11 3' RED THREAD II
<br />6' RED THREAD II 4' RED THREAD II
<br />P. Containment Fittings
<br />Available double-wall secondary containment fillings are 45'
<br />elbows, 904 elbows, tees, nipples, couplings, and lerminalion
<br />wncentno reducers (with or without 4S NPT threaded Dulled).
<br />C. Adhesive for Containment Piping
<br />Use only DS -7014 or DS -7069 adhesive manufactured by
<br />Smith Fiberglass Products for installation of Smith Fiberglass
<br />Products double-wall secondary containment piping systems.
<br />SECTION II
<br />PREPARATION AND ASSEMBLY
<br />A• Pipe Preparation
<br />All factory spigols and couplings must be cut off the contain-
<br />ment piping prior to installation. Containment litlines accept
<br />only plain -end pipe from which all surface gloss has been
<br />removed.
<br />The ends of the containment pipe must be machined or
<br />thoroughly sanded for a length of at least 3Y4'. Any surface
<br />Irregularities must be removed. This is most easily accom-
<br />plished by using a Smith Fiberglass Products secondary con-
<br />lairunenl scarfing adapter kit. This kit consists of a special
<br />blade (3% long), blue blade holder, and 3' IS 4' gauges which
<br />are required to set the loaf. The kit is easily adapled to the
<br />Ze.6' Smith Fiberglass Products standard tapering tool.
<br />Assemble the mandrel and special blade holder per In-
<br />:,Iruclions in Manual 9106. Slide the proper size gauge at the
<br />way to the back of the mandrel. Insect the special blade into
<br />the blade holder wain the square end leading and the wide
<br />side next to the blade holder. The square end of the blade
<br />must touch the tool body.
<br />Rotate the tool body to the position shown in Figure 1 making
<br />sure that the blade rests against the gauge. After positioning
<br />the black mark on the gauge under the blade, be sure the
<br />blade makes uniform contact with the gauge.
<br />Diode ser LNe
<br />Gauge
<br />Blade o 0 0
<br />ll
<br />Gauge . I
<br />Tool eddy
<br />w.o.
<br />Ho der
<br />aW* s« Lka ._ wsdx va of Diode
<br />FIF" I
<br />i
<br />The bolts i on tie blade ho" should now be ughlened to
<br />secure this blade. The tool Is now prepared to rwrave this
<br />gloss tram fhe ends of fhb contairTanl pipe. AMw raimavirtg
<br />the gauge, "It the tool Into the pips to be machined until
<br />the blade just ouches the end of the pipe. Tool must be tota-
<br />led in a counter -clockwise direction. Advance the tool In
<br />approximately 1/: Increments elver each revolution and COn -
<br />linue machining operation until the 91063 has been rennoved
<br />lot r minimum length ol 3Y:.
<br />An altenuals method of pps wit preparation Is sadin i with
<br />40-60 gnil sandpaper to remove aY surface gloss. Bell sanders
<br />or a coarse cut [let file may be used. The sanded length must
<br />be a nwvimum of 33/4'.
<br />B. Pipe Assembly
<br />The containment pipe must be positioned ovw the product
<br />pipe price to bonding of the product pipe. After lesling of the
<br />product pipe, the containment 6ttiNs should be installed and
<br />the containment system tested.
<br />Typically, tie length of the containment system Is delermined
<br />from:
<br />L -• (DAL of Product Piping) - (B)
<br />NOTE: When terminating with a concentric reducer, use the
<br />C dimension Instead of Une B dimension is that We below.
<br />(See Figure 2)
<br />7 K -L, VNA Ptodud
<br />L OAL Poe
<br />Cmta+v.wl
<br />Poe
<br />rgvn 2
<br />Product
<br />Pipe Size B C
<br />2' 3' 6'
<br />3' 3'h' 6'/x'
<br />4. 31h' 7 %4'
<br />Exami 11 2" product pipe is 20 11., 6 in. brig, cul
<br />contairemenl pipe 20 It., 3 in. ".
<br />It is hellplul to lay out tie system. cul. taper cud dry lit AN
<br />produce lines, Wherepossible, place containment lilting
<br />halves under the product fillings. (See Figure 3)
<br />LIST PIA rywan
<br />ooh r dry r•rva
<br />1"3
<br />,
<br />C. Fittings Assembly
<br />AN containment fillings consist of two halves vnlh flanged tabs
<br />as shown in Figure 3.
<br />Fittings are assembled with '/4*- 20 NC hex head bolls along
<br />with Smith Fiberglass Products adhesive. (NOTE: Fillings
<br />are supplied by Smith Fiberglass Products without
<br />hardware.) The lilting bonding surfaces are pre -sanded in the
<br />factory. Two-piece secondary containment fillings must be
<br />bonded with a greater amount of adhesive than Is normally
<br />used with the bell and spigot pmts of product piping (See
<br />Figure 4)
<br />Adte«.e - ACON, b
<br />4)0 hehVe wit Y) we
<br />Q . • O I,IY- neranurn hkwn
<br />o O; :O
<br />I I
<br />wee wax all is awrows4'
<br />t� Road .rY, w1111tre"
<br />F1gve 4
<br />TANLII
<br />so k4a urn
<br />IWO,aw OF 800 k0k,eI
<br />rwrw,elon
<br />sur •o' 45• Ca+c«,e,c
<br />(N) Eibae rex Eoov Rduc« C-Vbrg
<br />Io u e • Ill
<br />1 10 11 • e 10
<br />• 10 11 a 1 to
<br />He. lead boas we 'A'- 20 NC . 1 0` la'•'
<br />atwdwd Me we W- 20 NC
<br />AS .aerwe we 'H' sardard Aw 12 per lobi
<br />D. Bonding and Assembly
<br />(Fa Containment Piping)
<br />Use only DS -7014 or DG -7069 adhesive manufactured by
<br />Smith Fiberglass Products to installation of Smith Fiberglass
<br />Products conlainmenl piping systems.
<br />TAeLS a
<br />1 aw,dky W "V coNnioml FNetya
<br />0S 7011 kA OS 7069 KA
<br />IF" d Fe" (Appo. FNVYgs pier x4I ' IAppot Fnogs Pe, xxl
<br />y 4' 3' P
<br />so• f orm 117 1 21,1 1
<br />45' EEw 7 1 7 k"
<br />tee 2
<br />I strive awx
<br />WrceNc Mduc« 2 I 3 i
<br />Refer to bondug procedures in Manual 1055 lot adhesive
<br />mixing and surface clearing
<br />Thoroughly nix all of the adhesive bass with all of the adhe-
<br />sive hardener. Do not attempt to split a kit. The adhesive
<br />should have a uniform consistency and flow smoothly off the
<br />mixing stick.
<br />II is necessary to add leer to thicken the adhesive. The filler is
<br />packaged 1n premeasured quantities to use with DS -7014 or
<br />DS -7069 adhesive kits and is available from your local Smith
<br />Fiberglass Products distributor.
<br />Filler should be added In three steps, thoroughly mixing be
<br />Iween additions. All of the Idler In the bag should be used.
<br />NOTE: Adhesive and hardener must be thoroughly mixed
<br />before adding the filler.
<br />Allot clears g all sardcd sudaces with the cleaner supplied in
<br />the adhesive kit, apply a thick coaling (1/16' minimum) of ad-
<br />hesive to the socket (bell) area of the filling. Liberally coal the
<br />labs (Mit bonding sudaces) of both halves of the fillings with
<br />adhesive (1116' nunimum thickness). (See Figure 4) Next, ap-
<br />ply a thick coating (1/16' nunimum) of adhesive to the sanded
<br />surfaces of the pipe ends.
<br />NOTES: 1. The stir suck supplieJ with the adhesive kit works
<br />well as an applicator.
<br />2. Two-piece containment fittings require more
<br />adhesive than Is normally used with Smith
<br />Fiberglass Products bell and spigot joints.
<br />Use the bolts, n0„s and washers to assemble the fillings
<br />on i'4e pipe. Two Tile' wrenches are required for the
<br />looks. Note Thal A P,at washer Is required on both halves of
<br />the !Mims. (See : Igure 4) Tighten the nuts and bolts
<br />Completely.
<br />Make win Ulan skit ow1ve Rhea any gape bNtveen paps endo
<br />and " sockets.
<br />Care should be taken not to disturb a completed containment
<br />piping joint when assembling additional joints. The adhesive
<br />must be tufty cured before applying stress to assembled
<br />pints.
<br />Precautions:
<br />1. Avoid contact with the adhesive and hardener
<br />since they are capable of causing skin and eye
<br />irritations Gloves and eye protection are sug-
<br />pesled. II contact is made. flush with wale( and
<br />wash with soap and water. Although the
<br />hardener is only mildly toxic, avoid inhaling
<br />lumen by working in well ventilated area
<br />2. Solvent containers may be under pressure.
<br />Use caution when opening. Wear eye protectnn
<br />In case of accidental exposure, flush with plenty
<br />of water and 'seek medical attention it untation
<br />develops Use with adequate ventilation Avoid
<br />breathing vapor. Avoid confect with skin Wash
<br />thoroughly ager handling and before eating or
<br />smoking
<br />E. Adhesive Cure
<br />Cure time is dependent on ambient temperature. Cure lime at
<br />75' F is 4 to 5 hours For cure cycle curves, refer to the in-
<br />structions In the adhesive kits Use of external heal (such as
<br />hot as guns) will shorten the cure times and is highly iecom.
<br />mended lot all Installations where the temperature is below
<br />70•F. Extarnal heal is essential for temperatures below 60•17
<br />Direct flames should net be used to cure the adhesive. Hol
<br />spots may cause overheating of the adhesive resulting In
<br />a bad bond.
<br />Pipe sections should not be handfed OF stressed until the glue
<br />fine has returned to ambient temperature.
<br />F. Testing
<br />W-6'seeondary containment pipng seri be pressure IetJod by
<br />I hstalWeg an In-line lee with a pressure gauge in the ori: outlet
<br />of a lermination tiding (Figure 5) This lest piping may be
<br />permanently installed and used lot future system tests or as
<br />an outlet to pressure or leak detelclWn devices II the lest
<br />piping is to be installed lempoearily, use care not to
<br />overlighten when Installing the pipe threads. Fiberglass
<br />threads may be damaged durYg removal it overtightened
<br />Smith Fiberglass Products recommends testing 3' 6' second-
<br />ary containment pipirg systems wilt air at pressures up to 10
<br />psig The most convenient place to introduce air to the con-
<br />lainineni piping pressure lest Is at the bulk storage tank (See
<br />Figure 5) It is advantageous to leave the system pressurized
<br />until the installation is complete in order to monilo for possi-
<br />ble damage during additional construction. The low pressure
<br />and low volume of secondary containment piping systems
<br />make this air test a sale procedure it normal safety pro-
<br />cedures are followed
<br />to Pug
<br />Figure s
<br />SECTION III
<br />TERMINATION FITTINGS
<br />Termination at the bulk lank connections Is accomplished by using t
<br />termination concenlrlc reducer with i:' female NPT threaded outlet.
<br />(See Figure 6)
<br />FIb" I.N.
<br />Tl.ebw AnyMn
<br />to" r IAthl
<br />p
<br />p i': NPT
<br />Tank
<br />P0,
<br />raw. •
<br />Termination at the dispenser may be accomplished wilh a gasoline
<br />resistant bool.'clamped and bonded In place (See Figure 8), or by
<br />using a lermination concentric reducer (See Figufe 9). NOTE:
<br />Gasoline resistant boot not supplied by Smith Fiberglass Products.
<br />One supplier of the boot is Fred B. Rivas Company, phone: 800.233-
<br />7176.
<br />cent ■
<br />TwWwner, nn rewrye Cerwieociorw
<br />twnwNaem
<br />CacwMrk ReAtpr
<br />Sure Lwge End Flu SmN End Fos
<br />OYxr 0• Poe r MOW ll.eeded Adept« w wo"
<br />41.r 4- Ppe r vele nweded Adapot a caping
<br />1.4' 4• Ppe 3' Mw Threaded Ad.plw w :&4Mrq
<br />r.4• r Poe 4• Poe
<br />NOTE At de,w awerdary CaNlav,wtl teb,gs we e.eraAactured tow •e 0 D of conan
<br />mwA pp.q
<br />Standard U.L male threaded adapters or couplings must be san-
<br />ded to fit the secondary containmeN fittings. See Figure 7.
<br />Special 2' male adapters lot secondary containment (which have
<br />been machined to fit) are also available.
<br />E e,wx he a gppp •e/wx,l
<br />Swd O 0. of adopier v copkrq M red car RON" ,aen essembled
<br />W* VNNR redtcw nawee - by h✓d. rim erd.q a leprid
<br />b lo9eew +I,en etiwNbled
<br />a \\
<br />need
<br />I
<br />TNIN" i
<br />Npw vent
<br />r- GAsoke Re4,warl law
<br />f b."o C� N.
<br />Fqute 1
<br />DRAWIVGS 169UED FOR' DATE APPhOY
<br />__ -(nNL elver
<br />I PLANNING REY_EW ��
<br />PERMIT y'J5,y I -
<br />9F
<br />C O N T. A C 1 e 0 C U Y[ N1
<br />{ .Or FOR CONSTRUCTION
<br />f C0NSTRUCT10-IS
<br />CO Net USS r01 CONSTI.
<br />9 eI[SI SI ITS A IIIrllllrN
<br />_14-
<br />j RECORD DRAWING _
<br />N a ROBE _Fn* R -i. 1_1--= do ABS'QCIATE
<br />A4CW LUPE ILANNINO ENOINER!"11
<br />�',-... _ YdAl the • NJu.. , • „a !I ��„n�
<br />Ml IOt,f 15 11111
<br />SECTION IV
<br />CONTAINMENT CROSSOVER DETAIL
<br />When irslalling a Smith Fiberglass Products containment system,
<br />some preparation Is necessary It the closest possible reparation of
<br />Ines is required. It is necessary to shorten one leg of Ih 1450 contain-
<br />ment elhow and the side run of the containment tee.
<br />Refer to Table IV lot the maximum length that can be removed and
<br />for the minimum nipple length of both product piping and contain -
<br />meet piping.
<br />TABLE n
<br />CpewvnwY rtenoNe. More Rwrwe kom Product• C takwaxx
<br />Poe Ste 45' Crossover EE Side nw-Tes FNI000 S» Nppe S»
<br />(I'1) Max. N. ktax. In, Mil. In W. N.
<br />� L2s Lso 2. e s e e
<br />4 2,00 163 3. o 4 IS If
<br />• Les Loo 4x10 all
<br />'Acwl k,r,gth or Els podct wppu ,w very Bayley b« " of d6er*,A kewton logoe i
<br />due b vivu lk" N LeCoNs.
<br />To prevent Interference of the pipe lines, do not locale two
<br />containment fit!ings closer than shown In Figure 10.
<br />Figure r•
<br />Chevron.
<br />Chevron
<br />Rc ASIONS
<br />NOTES:
<br />1) The 2.5' at" denenwot must be kepxck d N ore ISrd
<br />21 waba2 0175luta aernwlw.aarcearv4 komrvwwdaEe+s rwd
<br />INS, lee
<br />I
<br />I
<br />1
<br />I
<br />DOUBLE WALL FIE5RGLASS '
<br />PIPE INSTALLATION SPECIFICA7'ON_t A
<br />25650 HWY 99 N0._
<br />ACAMPO, CA.
<br />SCALE: - ---
<br />C-R.
<br />-CR. -
<br />SSa 9-2396
<br />j0B(! 8344.10
<br />_11 1 _
<br />CH. % (' APP. - T1 T
<br />LL
<br />�F-5 1 3.
<br />Pur
<br />A
<br />B
<br />C
<br />O
<br />E
<br />-(in)
<br />IN1
<br />IN)
<br />(M)
<br />lb")
<br />0
<br />7.s
<br />oft
<br />6.s
<br />10
<br />las
<br />4
<br />9.5
<br />12
<br />2.5
<br />12
<br />•al
<br />•
<br />10.65
<br />Is
<br />a
<br />14.75
<br />22
<br />Chevron.
<br />Chevron
<br />Rc ASIONS
<br />NOTES:
<br />1) The 2.5' at" denenwot must be kepxck d N ore ISrd
<br />21 waba2 0175luta aernwlw.aarcearv4 komrvwwdaEe+s rwd
<br />INS, lee
<br />I
<br />I
<br />1
<br />I
<br />DOUBLE WALL FIE5RGLASS '
<br />PIPE INSTALLATION SPECIFICA7'ON_t A
<br />25650 HWY 99 N0._
<br />ACAMPO, CA.
<br />SCALE: - ---
<br />C-R.
<br />-CR. -
<br />SSa 9-2396
<br />j0B(! 8344.10
<br />_11 1 _
<br />CH. % (' APP. - T1 T
<br />LL
<br />�F-5 1 3.
<br />
|