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ASSEMBLY INSTRUCTIONS upper drop tube. Make sure coverage is completely Measuring Stick STEP 3: CUT THE UPPER DROP TUBE around the tube as shown in Fig. 5. IMPORTANT: Each of the numbered steps in the Carefully saw through the tube squarely, at the mark installation instructions are designed as a CHECKmade in Step 2. Use a hacksaw with a new fine- STEP 6: INSTALL INLET LIST to insure proper installation and trouble free l tooth blade. Rotating the upper tube as the sawing TUBE operation of the OPW 61SO Overfill Preventionprogresses will minimize run out and ensure a Install o-ring in the o-ring Valve. square 90-degree cut. A piece of paper, taped groove of inlet tube (DO - ? square with the tube or a hose clamp can be use as NOT USE GREASE). Read and follow these steps carefully, checking Riser guides for making a square cut. Insert the inlet tube into there off as you proceed. Pipe with (A) (B) CAUTION -DO NOT use a pipe or tubing cutter to the upper tube until it FSA400 To Tank To Tank cut the upper drop tube, this may damage the tube, seats against the flange Figure numbers correspond to step numbers for Top(I.D.) Bottom causing it to be out of round thereby prohibiting on the upper inlet tube. Install O-Ring easy reference. assembly of the unit. In Groove STEP 1: MEASURE STEP 7: DRILL HOLES Figure 6 Install the OPW FSA-400 Face Seal Adaptor and the With the inlet tube in place, carefully drill (3) 118" 1-2100-EVR Series Thread-on Spill Container on the Figure 1 diameter pilot holes through the drop tube and inlet Fill Riser(Refer to the Installation Instructions tube at three locations at 120 degree intervals Supplied with the 1-2100-EVR Series Spill around the tube, 1 inch below the flange. Using the Container). Insert the 61 SO measuring stick pilot holes, drill (3) 5116" dia. holes through the through the riser pipe and hook it under the inside of JJ ! tubes. Remove the burrs from the drilling operation the tank in the lengthwise direction. Mark the / from the inside of the drop tube assembly with a fine 9 p y measuring stick at the top of the FSA-400 threadsi half round file. inside the base of the spill container bucket just 4^�`pple IMPORTANT: A 5116" drill bit must be used. Do not below the drain valve outlet window(See Figure 1 substitute any other size drill bit. &1 A). The top flange on the 61 SO will rest on the / FSA-400 just below the drain valve outlet, and be locked in place between the FSA-400 and the 4" nipple that is installed in the spill container with the Cut Line 61JSK-4400 Jack Screw Kit(See Figure 1A). (For 1-2100 EVR riser pipe configurations other than that shown, Spill Container Figure 3 consult installation drawings or use other necessary rt 61JSK-4400 O means to measure Dimension "A"). Mark Measuring Jack Screw STEP 4: FILE THE DROP TUBE Stick Here for File the upper tube square, Using a tape measure, measure the distance from CARE EVR 61SO-EVR FSA-400 and remove an burrs or the top of the FSA-400 in the spill container to the Installations Face seal y " bottom of the tank (Dim. "B"). (Top of FSA-400) Adapter rough edges. Make sure the cut is flat and square. IMPORTANT: Inspect the riser pipe for any foreign Figure 1A material. Over spray from tank relining or any IMPORTANT: Carefully file a Figure 7 good chamfer on the inside internal burrs inside of pipe must be removed prior of the drop tube to provide a to installation. Failure to have an unobstructed riser / lead-in for the o-ring and inlet STEP 8: ASSEMBLE pipe may prevent proper installation and operation of Measuring i, tube to be installed in step 6. AND SEAL CLINCH the valve. The 61 SO is designed to be installed into Stick / STUDS \ Apply Sealant schedule 40 riser pipes. The 61 SO cannot be Caution: Failure to Figure 4 Loosely assemble the installed into schedule 80 riser pipes. / properly apply and cure three(3) clinch studs, STEP 2: MARK THE TUBE sealant may result in a j lock washers, and nuts \ Transfer Mark failure of a pressure in holes. Do not tighten Use the result from STEP 1 and HOW TO LOCATE From Stick to decay leak test. at this time. Mix up a THE POSITION OF THE 61 SO AT 95% TANK Upper Tubea, small amount of CAPACITY to mark the upper tube. Measure the (Cut Line) STEP 5: APPLY SEALANT =;��e sealant. Generously distance from the point where the upper tube and Prepare sealant by / apply sealant valve body meets as shown in Figure 2. Seam thoroughly mixing 113 of ;sF ; ; underneath each clinch each packet together until stud head, each nut, color is uniform. and on the outside of Figure 2 Generously apply sealant to Figure 5 the tube around the Figure 8 the inside diameter of the holes. OPW 61 SO Overfill Prevention Valve Page 4 OPW 61 SO Overfill Prevention Valve Page 5