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5.1 Pipe Cutter <br />The FlexWorks pipe cutter is designed <br />to produce a clean and even pipe cut which <br />is necessary for proper coupling attachment. <br />5.2 Jacket Cutter <br />This stripping tool is used to strip off a section <br />of the secondary jacket on the outside of the <br />double wall piping. This is required for <br />installation of swivel pipe couplings. JJ/ <br />NOTE: When using coax pipe couplings, <br />do not strip the secondary jacket of the <br />pipe. <br />5.3 Coupling Machine <br />The FlexWorks Coupling Machine is required <br />for the installation of both coax and swivel pipe - <br />couplings. This electrically -driven hydraulic <br />machine is designed to internally expand the <br />metal pipe insert installed at the end of a <br />flexible pipe section. Coupling machines are <br />available in both 110 and 220 volt models. <br />Consult your local OPW-FCS distributor for availability for rental <br />or purchase of the coupling machines. Remote coupling <br />machines are also available. <br />IMPORTANT: Before and after the coupling process, the <br />supplied dust cover should be kept on the couplings. This <br />precaution will lessen the possibility of damage. <br />5.4 Swivel Wrench <br />This open ended wrench is sized to fit the <br />swivel nut of the swivel pipe coupling. It is <br />used to tighten the swivel nut on a metallic <br />fitting, adapter or connector. <br />NOTE: When installing swivel couplings, hand tighten the <br />coupling onto the OPW-FCS fitting until it is snug. With an <br />OPW-FCS Swivel Wrench, tighten the coupling nut 1/4 turn <br />more or to 200 in/lbs. Do not allow the pipe to rotate during <br />tightening. This procedure will prevent over tightening of <br />the coupling past the maximum 200 in/lbs. <br />5.5 Test Caps <br />These custom threaded plugs have a 1/4" <br />NPT port in the end for attachment of an air <br />gauge or a valve stem (not included). Test <br />caps are used to test the integrity of each <br />pipe section prior to installation. <br />5.5.1 Coax Test Caps <br />Coax test caps are available to test <br />1-1/2" and 2" pipe sizes and attach <br />to coax fittings. Both the primary pipe and <br />secondary jacket of the double wall pipe <br />section can be tested with the coax test cap. <br />Flie,*W R KS <br />BY DPW FUELING CONTAINMENT SYSTEMS <br />5.6 Test Gauge Assembly <br />This system is used in <br />This air gauge assembly provides a means of <br />testing only the interstitial space of double wall <br />"pressure" systems where two <br />piping line interconnects all of <br />piping. These gauges connect to the end of <br />the product dispensers. <br />dispensers divided equally. <br />the test tubes and have a maximum pressure <br />rating of 15 psi. <br />5.7 Fishing Bullnose <br />Attaches to the end of a flexible pipe <br />section in order to fish (push or pull) the <br />flexible pipe section through the Access Pipe. <br />Its rounded nose provides an <br />easy means of feeding the pipe through <br />the Access Pipe. The swivel bullnoses are <br />fitted with a metal eyelet for attachment of a <br />plumber's fish. Available in 1-1/2" and 2" pipe <br />sizes for attachment to both coax pipe couplings and metallic pipe <br />couplings. <br />6.0 PRE -INSTALLATION PLANNING <br />The type of pipe routing design selected is dependent on <br />the quantity and orientation of the dispensers, the type of system <br />(either pressure or suction) and the layout of the facility. One <br />constant design requirement is that all piping that runs between <br />containment sumps be continuous. Single and dual piping lines <br />may be used depending on the total quantity of dispensers to be <br />serviced and the location and orientation of the islands. The pipe <br />routing design criteria for OPW-FCS's flexible piping system is <br />considerably different than that of conventional rigid piping. For <br />either new or retrofit installations, good pre -installation planning is <br />a must to insure a proper installation. <br />6.1 Single Series Routing 6.2 Dual Series Routing <br />This system is used in <br />This system is used in <br />.,pressure" systems where one <br />"pressure" systems where two <br />piping line interconnects all of <br />piping lines interconnect all the <br />the product dispensers. <br />dispensers divided equally. <br />6.3 Direct Routing <br />This system is used in <br />"suction" systems where <br />one piping line is directly <br />connected to only one <br />dispenser inlet. <br />7.0 PIPING DESIGN CRITERIA <br />When designing and installing Flex piping systems, <br />use the following criteria to insure that they meet OPW-FCS's <br />requirements: <br />