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05116/'2001 08:14 0000 D00 SHIELDS,H"R & CO. P'^GE 04 REDIACKM.., �r r INSTALLATION INSTRUCTIONS FXV LEAK DETECTORS FX1V Pert No. 116-066-5, FX2V Part No. 116-057-5 --- FX1DV Part No. 116-058-5, FX2DV Part No. 116-059-5 fal6—+are,ao�.iio..c...ui<►oa�po.+�tsl.ute.san.�o.httn�,aa.n- .f _ �3i� d�o�r �ob�ca,daluf � baa.>�d ,.hl� .;y cau...wn p.,.on.l tot�ar. propcxy damata if iVMWad_. Vadisraa Dr�o a6 s }Saia�d �hlc+t mn ease can Do'smai ia{ur1. s dreb.�sctbatsadal [a9VatV lomat+ ViR.oead. — lw.in or m ,mv W%s= UU rm.00n u*= --g r6'4& pf indiostr piv"s of a 6aaard hw' Buil[ or mn asp nano• persoea! imcay. death or."Ztan" "a -Ty daraan it itaorad. 10&" a. spacw (aagvade m toscalladoru, apsradan, a� nein[.- orm. -hicn era Imocrtwu bac not rala,.d m paneaai irtlurY hazards. Before installing leak detector, review the app Lication section, in leak detector manual #5191 for limitations or rufftrictiotu an usage. s This instruction sheet should be kspo with the and user of the leak detector for reference. When using 117.189 Big -Flo Diaphragm Valve, refer to installation instructions #041-994 Included with the valve. Whoa using an FX'V model leak detector with adapter housing #088-072-5, refer to installation instructions 11041-415-1 included witb the housing. FXV LeakDetectors are for use with all UL -Listed 4 -inch Red Jacket models containing a "P" or "AG- prefix; FE Petro UL -Listed 4 -inch 'STP' models; Tokheim UL - Listed flinch models — d86A-34 and 585A-180. Tampering with the screws or seals on this leak detector may inhibit operation and will void warranty. This Red Jacket leak detector is to be installed into the two- inch threaded upping on top of the Red Jacket submersible pump. The FX -DV models are specially designed for use with diesel fuel and should be used in diesel applications to provide the appropriate operating characteristics. For proper installa- tion, the following steps should be followed in sequence: DO N wire submersible pumps to run continuously. Red Jacket line leak dotec- tom -rill not perform leak taste on pumping systems that run continuously. WALL AIR MUST B E OUT O F THE 9YSTEM FOR THE LEAH DETECTOR TO WORK PROPERLY. Before installing, lei kdetec. tor in the pump, fill the system with Product by running the pump and deliv- ering product from each dispenser (starting with the farthest from the pump and working to the pump) until all air i.+ removed from system. Certain regulatory bodies require that leak detectors remain in the system after the lines have been installed. The lines may be purged of air by back pressuring the lines with an inert gas such as helium or nitrogen to a pressure o£25 psi (172 kPa). This may be done at the impact valve under the dispenser. When this pressure has been reached, the leak detector will be in the open position. By turning on the pump and gradually bleeding the gas from the line through a valve at the impact valve of the farthest dispenser, the line may be purged of air. Disconnect power to the submersible PUMP and relieve pressure before install. Ing or removing petroleum equipment. Disconnect power to pump at the load center, Tag or lock out the breaker to avoid the pump being turned on accidentally. 2. Remove the two-inch plug from the top of the Red Jacket pump. If the two-inch plug is found to be so tight that it cannot be removed, the submersible should be removed from the tank and placed in a vise. Remove the functional element assembly next to the pipe plug. The plug should then come out readily if a large pipe wrench is used. Replace functions] ele- ment assembly securely and replace the pump in the tank. (See Step 3 before replacing pump). 3. Examine straight bore below two-inch thread for corrosion roughness. If found to be rough, smooth with fine emery paper. 4. Apply UL -classified non-toxic pipe thread sealant to the two-inch threads on the detector. Luhricate O-ring on the leak detector. S. Scrww the leak detector into the pump. Tighten with a wrench (top hex is 1-V4 in.). 6. Installation of vent tube and snap tap connectors. For FX1V models a. Remove 1/4 -inch pipe plug from tank test portin the Packer(on 6 -inch Big -.Flo applica- tions, remove the L4 -inch pipe plug from the riser/flange assembly). b. Apply a UL -classified non-toxic pipe thread sealant to the threads of the 1/4 -inch NFT straight vent tube fitting and install in tank test port of the packer. On 6 -inch Big -Flo applications, the 1/4 -inch NPT straight vent tube fitting may be installed into the riser/ flange assembly. c. Apply a UL -classified non-toxic pipe thread sealant So the threads of the 1/4 -inch NPT 90 -degree vent tube fitting and install in the leak detector vent opening in the cap of the leak detector. d. Install the vent tubing into both fittings and tighten. 0e2.106-1 Rev, A 8/96