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WASTE DISCHARGE REQUWENTS NO. 5-01-114 • -3- <br /> PILKINGTON NORTH AMERICA,INC. <br /> PILKINGTON GLASS FURNACE FACILITY <br /> SAN JOAQUIN COUNTY <br /> water treatment. The water is passed through sand filters and multimedia filters prior to <br /> entering the RO system. Sand filters are backwashed as needed to maintain flow rates. <br /> Backwash water is discharged to the wastewater system. <br /> 17. Domestic wastewater is treated in an activated sludge package treatment plant. Effluent from <br /> the package treatment plant is chlorinated prior to discharge. The system has a capacity of <br /> 25,000 gallons per day; the average flow rate is approximately 12,000 gpd. Sludge is <br /> periodically removed from the package plant by a septage hauler. <br /> 18. A hydrofluoric (HF) acid wash station was used intermittently when certain architectural <br /> glass products were in production. The HF acid was used to wash glass prior to cutting. The <br /> HF acid was neutralized prior to discharging to the wastewater system. The system is not <br /> currently in use but the Discharger wants to maintain the possibility of its use. <br /> 19. Wastewater flow rates are anticipated to decrease over the next ten years. The Discharger is <br /> planning to end automotive glass production in the next 12-18 months. At that time, the <br /> wastewater volume is expected to decrease by approximately 293,000 gpd. <br /> 20. All sources of industrial water flow into the wastewater collection system. Only the air <br /> compressor(s)blowdown(which might contain oil) is piped to and treated in the oil/water <br /> separator prior to discharge to the storage pond. Oil is removed from the facility by an oil <br /> collection and recycling vendor. <br /> 21. Stormwater which falls on land application areas infiltrates; stormwater which falls on the <br /> facility is collected by storm drains and is discharged to the storage pond and subsequently to <br /> the land application areas. The flow volumes listed in Finding No. 9 do not include <br /> stormwater flows. <br /> 22. Based on the Discharger's self-monitoring data from May 2000 to January 2001, the <br /> wastewater is low in BOD and total dissolved solids. Domestic and industrial wastewater <br /> quality and flow is characterized as follows: <br /> Constituent Units Value <br /> Flow Rate(estimated, including stonnwater) million gpd 1.2 <br /> Biochemical Oxygen Demand mg/l 10.5 <br /> Total Dissolved Solids mg/1 463 <br /> Coliform MPN/100 ml <2 <br /> 23. The Discharger submitted a water balance in the RWD which demonstrated the capacity to <br /> dispose of approximately 785,000 gpd of wastewater to its land application area. The water <br /> balance was calculated using 40 acres and did not include all the available land application <br /> area. The 40 acre value constitutes nearly all of Site A which is approximately 42 acres. <br /> Approximately 35.4 acres are potentially available for use as additional application areas. <br /> The flow limit included in these WDRs allows a discharge flow limit slightly more than <br /> 785,000 gpd because the additional land area will be available. <br /> 24. A second water balance was submitted on 24 April 2001 which included all the potentially <br /> available land application area(75.4 acres). That water balance demonstrated the capacity to <br />