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F. TROUBLESHOOTING PROCEDURES <br /> PUMP SERVICING PROCEDURE <br /> A pump may become fouled with string, hair or rubber, causing noise and vibration. In <br /> +- case a pump becomes inoperative, it should be removed from position and serviced as <br /> follows: <br /> 1. Switch power off by breaker and disconnect electrical leads at terminal board. <br /> 2. Lift pump assembly out of tank. <br /> 3. Move pump to floor. <br /> 4. Remove bottom of pump casing and inspect to determine whether any foreign object <br /> has jammed the impeller or plugged the pump. <br /> �- 5. Remove any string, hair or other material which may be wrapped around the impeller. <br /> 6. Replace bottom pump casing. <br /> 7. Test pump as follows: <br /> a. Reconnect heads at terminal board. <br /> b. Turn switch controlling pump operation. <br /> c. Turn power back on by circuit breaker. <br /> 8. If pump runs satisfactorily, turn power off again and replace pump in system. <br /> 9. Reset breaker to power-on position and individually turn on all pumps to be sure they <br /> are operating satisfactorily. <br /> 10. If pump does not run when tested, replace it with a spare pump and repeat steps 8 <br /> i- and 9 above. <br /> 11. Return inoperative pump to factory or authorized service deafer for repair. <br /> ` SLUDGE REMOVAL <br /> In case of heavy solids buildup within the system, it is normally possible to break them down by <br /> the stabilizing process described in section C. However, if the system is full and input cannot <br /> be restricted for a period of time while stabilization is taking place, it may be necessary, as a <br /> temporary expedient, to remove some sludge from the system. Sludge removal, if required, <br /> can be accomplished in the following manner: <br /> 1. Process a batch through the clarifier chamber in a normal time-controlled cycle. <br /> 2. When supernatant transfer pump starts operation, visually observe condition of liquor <br /> as it is entering the chlorine contact chamber. <br /> 3. If liquor entering chlorine contact chamber is normal, allow supernatant transfer pump <br /> to finish normal time-controlled cycle. No sludge removal is required. <br /> 4. If liquor entering chlorine contact chamber is turbid, manually place the Hand, Off, <br /> Auto (HOA) switch in the OFF position. This will override the PC, turn off the pump, <br /> 'r and prevent the rest of the batch pumps from operating automatically. <br /> 5. Open sludge waste valve and close sludge return valve back to aeration chamber. <br /> �- 6. Connect a flexible hose to elbow of sludge return line directing it to a drum or tank <br /> truck for disposal. <br /> 8 <br /> r.. <br />