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CENTRAL VALLEY REGIONAL WATER QUALIT CONTROL BOARD <br /> lax RI�RT <br /> 30 July 1990 <br /> DISCHARGER: Simpson Paper Company, Ripon Mill <br /> LOCATION & COUNTY: Ripon, San Joaquin County <br /> CONTACT(S): Charles Dickens, Jr. , Chemical Engineer <br /> INSPECTION DATE: 17 May 1990 <br /> INSPECTED BY: Ton Vorster, Twila Leclerc <br /> ACCOMPANIED BY: Charles Dickens, Jr. <br /> FACILITY DESCRIPTION: <br /> Simpson Paper Company, located in Ripon, manufactures paper from pulp. Process water is <br /> added to blocks of pulp to make a slurry which is made into paper. Dyes, starch, and alum <br /> are used in the process. The water that drains from the paper is recycled to be used in <br /> the slurry. The holding tank is dumped when colors are changed, 2 to 3 times per day. <br /> Flow from this process is approximately 900,000 gallons per day (gpd) . <br /> The brine from the water softener and the mill effluent is discharged to a circular primary <br /> clarifier. The clarifier effluent is discharged to two 5-ft-deep ponds in series. A third <br /> pond contains overflow from Pond 2 and is usually dry. Effluent from the second pond is <br /> disposed of on-site to tow percolation fields, approximately 20 acres each. Pond effluent <br /> is discharged to one field for ten days, and then to the other for ten days. During the <br /> summer, effluent is also used to irrigate a 60-acre in-site walnut orchard. Clarifier <br /> sludge is disposed of in an on-site sludge pond. Sanitary wastes are disposed of to the <br /> City of Ripon' s sewer system. <br /> The facility also contains an electric cogeneration plant. Water supplied to the <br /> cogeneration plant is treated by a reverse osmosis (RO) filtration unit. The 4-stage RO <br /> process removes 95% of the dissolved solids from the water, used as steam. The steam can <br /> then be recycled without particles clogging the system and damaging the generator turbine <br /> blades. The RO effluent goes directly to the second pond. <br /> Water at the facility is supplied by three on-site wells. Simpson has an extensive ground <br /> water monitoring well system which includes 22 observations wells, 4 of which belong to <br /> Nestle, and 3 water supply wells. <br /> OBSERVATIONS AND COMMENTS: <br /> On 17 May 1990, Ton Vorster and I inspected Simpson Paper for compliance with Waste <br /> Discharge Requirements Order No. 83-001 . We were accompanied by Charles Dickens , Jr. , <br /> Chemical Engineer. Samples were taken from the clarifier effluent to be sampled for BOD, <br /> sulfate, specific conductance (EC) , and TDS (filterable residue) . We took samples from <br /> the second pond near the RO effluent pipe to be analyzed for EC and TDS (filterable <br /> residue) . Water in the clarifier was milky-white and had a very strong sulfur odor. <br />