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TESTABLE PROCEDURE ONLY,FOR STANDARDMOb STEP 3T:DETERMINE CABLE LENGTH STEP 20:PREPARE FILL RISER FOR VALVE INSERTION — ELS,PROCEED TO NEXT PAGE. Run moble along upper tube and over the top plate on _ the float bracket as shown.With the float in the down IMPORTANT:Inspect he riser pipe for any foreign ma- STEPIT:INSTALLSOCKETADAPTORASSY position(as shown in Figure 3T)align loop in cable with renal.Overspray from tank relining oranylnternal Put cable thru threads in inlet tube and out thru cable rivet and top hole in float bracket.Use the rivet as a burminside ofpipemust be removed prior toinstalla- Pononside ofInlet tube.Thread the socket adaptor tem plate m size the loop In the able and pull cable tion.Failure to have an unobstructed riser pipe may assembly finger tight into the inlet tube.Note:theca- tight and crimp ferrule with crimping tool/pliers onto prevent proper installation or operation of the valve. ble porton the Inlet tube must be In line with the float cable at this location.Trim excess cable with wire cut- Thoroughly clean top of riser pipe. as shown previously in Figure BA. ter/scissors.For reference,from the seam where the upper tube and valve body meet to the end of the cable STEP 21:REMOVE ELASTIC BAND Socket after trimming will require approximately 3.5*of cable. Remove the elastic band securing the float to the valve adaptor \ body.The float will move Into an outward position. assembly Cable over float bracket STEP 22:INSERT DROP TUBE Make sure the upper O-Ring gasket Is under the flange of the Inlet tube.Hold the float down against the valve body and slowly insert the drop tube overfill valve Into o ® the riser pipe.Do not force valve Into the riser pipe.If Fig m23 any obstruction or foreign matter Interferes with Make sure that the float is aligned along the length of Cable smooth Insertion ofthe valve,the riser pipe must be the tank The length ofthe tank wneasily bedeter- Pon Seam cleared. mined by locating other manholes or pump boxes that are installed around other tank fittings.Look Into the F1gum3T WARNING drop tube and align the deflector with the length of the Failure to follow the assembly tank STEP 4T:ATTACH CABLE TO FLOAT BRACKET and installation instructions or Figure I Ensure cable is over the float bracket.Using the sup- use of excessive force to insert Far tas rnodelsoniv:Unthread the socketadap. plied rivet align loop in cable with top hole In float the DPW 7150 will VOID THE for assembly from the Inlet tube(a 3/8'square drive STEP 2T:PASS CABLE THRU FERRULE bracket and pass rivet thru cable loop and float bracket WARRANTY. extension will attach to the socket adaptor,secure all Pass table thru ferrule.Loop cable and then pass cable hole.Using rivet tool for 1/8'dia mandrel attach rivet tools to ensure they don't fall into the tank or valve)and back thru ferule.Keep ferrule loose until cable length and cable to the float bracket See last page for list of Difficulty In removing the existing ensure float and poppet move freely when socket adap. isdetermined in the next step.Note:if cable end frays replacement cable parts. fill tube Of there is one)means for assembly is pulled on.When looking down Into the It may be necessary to trim the cable again to pass thru there may be an obstruction in the uppertube ensure poppet is visible when socket adap- ferrule. Attach rivet to top hole riser pipe.Look for burn,deft"- for Is pulled and resets properly when socket adaptor is mations,ex cess tank lining mate,1 released.See page 17 for full testing details.if poppet al or other projections that may does not actuate freely take appropriate steps to correct 1/8'mandrel interfere with easy Insertion of the before proceeding. rivet ® DPW 7150.The 71 SO Is designed \ for Insertion into schedule 40 pipe.If FFgom22 CAUTION:No obstruction in the tank can be within schedule 80 pipe has been used for the 14'from the center of the riser pipe or the valve Ferule riser,the 7150 cannot be installed.If seamed pipe has may not operate properly(See Figure 24)• been used,the Internal weld bead may Interfere with Flgure4` the OPW71SOandpmven[Instillation.Ifthe OPW STEP 24.ALIGN VALVE 7150 won't slip In easily DONT FORCE RI Damageto Install the DPW lack Screw Kit and a 4'NPT nipple to Trim the valve may result if excess force is used.Examine the lock the valve In place.RefertotheInstallationInstruc- STEPST.ENSU RE PROPER CABLE OPERATION riser pipe carefully;determine the nature of the obstruc- tions supplied with the Jack Screw Kit For testable cable Unthread the socket adaptor assembly from the Inlet tion;take appropriate steps to remove It. models ensure that the socket adaptor is aligned so after tube and ensure float and poppet nave freely when it does not interfere with the jack screw kit.(see Fig- step3T Loop�, socket adaptor assembly is pulled on.It should only STEP 23:CHECK INSTALLATION ure 24A).Install the Rotatable Produce Adaptor(Refer require 3'to 4'of movement In order to actuate the Insert the drop tube all the way Into the tank until the to Installation Instructions supplied with the Product F19um2T float and poppet Thread socket adaptor assembly fin- flange and gasket seat onto the top of the Face Seal Adaptor.)Make sure that the valve does not rotate ger tight into Inlet tube after testing. Adaptor.The float will swing out into the operating while tightening the adaptor by observing the position position as it passes into the tank. ofthe deflector.The valve must remain aligned along the length of the tank as in Step 23.Repeat this step as necessary to assure proper valve alignment. 13 14 Vapor Recowery RII Poser STEP 25:INSTALL WARNING PLATE Bend the three warning plate ears down then slide the He wrap over the warning plate ears and position warn- ing plate againstriser pipe approximately 1'below the adaptor.Tighten the tie wrap securely.The valve Is now fully Installed and in operating position. OPW Bel bat til NOTE:the warning plate includes importantwam- 14'Minknkm ings,operating parameters,and listing information „W4 and must be installed. 0� Tube Cut Clearance for 1� Float 4'NPT r per Local Nipple r Requirements 6 ! ` _ 4 MarlUfaclWll:'OPW' Align Float Along Length of Tank--. Swivel Model:7150-4' Figure24 Product to Jack W represents size) Adaptor Screw Manufacture Date: Kit 'MFG MMYY" Orient socket MM=Month YY=Year 0_ scadap1,rb,, FOR TESTABLE MODELS ONLY:Check Installationeenjack again as done In Step 23 to ensure poppet actuates and °" Figure 26-Product Identificationrew bolts resets properly.See page 17 for full testing details.Ap- Figure 25 ply pipe do pe to the socket adaptor threads.Pipe dope should bea non-hardening gasoline resistant pipe STEP 26:VALVE REMOVAL thread seal compound.install socket adaptor and The valve can be removed for tank leak testing,inspec- torqueto3.5ft-lbs(42 in-lbs)mInlm um to 5.0 ft-lbs(60 tion,etc,by removing the Rotatable Product Adaptor, In-lbs)maximum.After installing socket adaptor where the 4"nipple,and the lack Screw Kit.Reinstall per the required,pressure test testable overfill Valve per CARR above Instructions. TP201.1O to ensure valve Is vapor tight. 11-leslabl,modals only:his not necessary to re' move the valve to check poppet movement/function. See Page 17 for full testing details. STEP 27:ELECTRONIC LIQUID LEVEL MONITORING Figure 24A If an electronic level monitor is Installed,It must be call- brated to match the top of the 7150 valve body,which must correlate with 95%of the actual tank capacity. 15 16