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VALUED ENGINEERING 2034643SBS 0S/28/03 02:25pm P. 002 �61ff1 • • odern Welding Company, Inc Installation Instructions - Glasteel II Jacketed Steel Tanks INTRODUCTION 1.0 Proper installation is essential to the expected product life and performance on Modem's Glasteel 11 Underground Storage Tank. This tank must be installed in accordance with these installation instructions, the latest issue of NY P A. 30 and 31 pamphlet, the PEIW-100 and local authorities having jurisdiction over underground tank installations and codes. 1.l Although the instructions are clear and precise, unexpected conditions often occur and thus prudent thought, coupled with extreme care become the proper procedure. TANK HANDLING 2.0 Extreme caution shall be used when handling the tank. Do not drop or roll the tank. 2.1. Equipment to lift and lower the tank shall be of 4itfficient capacity to do so without dragging or dropping the tank. 2.2 The tank shall be .iftod and lowered ueiAg the lifting lugs or lifting plugs provided. Cables or chains used shall be of adequate length. No circumstances warrant the use of chains or slings Around the tank shell. Maximum angle of the sting shall be Go degrees. TANK STORAGE 3.0 If tank is stared on site prior to installation, a secure area shall be chosen. Special attention shall be placed in selecting, the storage Iocation to assure the absence of rocks and foreign objects that might cause damage to the tank exterior. INSPECTION 4.0 Visually inspect the tank exterior for damage. Any extreme gouging or abrasion should be carefully reviewed and appropriate action taken. 4.1 )temove thread protectors and shipping plugs from all Openings (except vacuum gage location). Using compatible, non•bardening pipe sealant, install Permanent Metal plugs g„-. Mil tintl3ed openings. 4.2 Refer to Modern Welding Company's publication, "Finishing Instructions" for proper installation of permanent coverings for unused openings and lifting lugs. 4.3 For 01Ayte,0 II tanks fabricated without dielectric isolation, (threaded nylon bushings or flange isolation kits) this tank must use either: A) Non-metallic piping, or $) Conductive piping must be isolated from the backfill material and any other metal or grounding device. TESTING 6.0 Glwxteel Il tank -5 are shipped with a vacuum on the annular space. If a minimum of 5.3 inches Hg of vacuum is maintained for one hour, both the inner tanks and outer tank may be considered properly tested. Fluctuations in interstice vacuum are caused by temperature and barometric pressure changes. NOTE! NFPA 30; 2-8.3;1 Secondary containment tanks shall have the interstitial (annulus) space tested using vacuum at 5.3 in -Hg. The vacuum shall be held for one hour. Care shall be taken to ensure that the interstitial space is not subjected to excessive vacuum. NFPA 30: 2•$.4: "Before the tank is initially placed in service, all leaks or deformations shall be corrected in an acceptable manner." CAUTION: Do Not Pressure Test Interstitial (Annular) Space_ EXCAVATION AND BEDDING 6.0 Glasteel 11 underground storage tanks are designed to withstand a maximum burial depth of MY. If a greater burial depth is required, contact the manufacturer immediately. 6.1. The excavation shall be properly accomplished and free from any material or object that would cause damage to the tank exterior. 6.2 The bottom of the excavation shall be suitably graded and leveled. The foundation for the tank shall be a minimum of 6 inches of clean, inert. compacted sand, or 6 inches of pea gravel, the largest particle of which does not exceed 3/4 inch, or rounded -edge gravel crushings, angular particle size required to be not lees than 1/$" or more than 1/2". See chart in "Backfill Section" 6.3 There shall be a minimum of 12 inches from the outside edge of the tank to the inside edge of the excavation. This distance shall remain true for the entire perimeter surrounding the tank_ 3i