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SECTION r rReduloons <br />TABLE 2.4.1 Termination Fitting Connections <br />meat pipe to 2" (50 mm) product pipe, the following fit- <br />tings are required: <br />1. 4" x 3" (100 mm x 75 mm) termination fitting with or <br />without tap <br />2. 3" x 2" (75 mm x 50 mm) secondary containment re- <br />ducer bushing(3) <br />3. 2" (50 mm) bell x male threaded adapter for secondary <br />containment (O.D. machined or sanded; see Fig. 2.4.4) <br />See Fig. 2.4.4 below for an example of fittings required. <br />SECTION S • SECONDARY CONTAINMENT SYSTEM SIZE <br />Containment saddles must be installed prior to bonding <br />and testing the product piping. <br />Use DS -7000 series adhesive or DS -8000 series adhesive <br />when bonding saddles to the pipe. Threaded connections <br />must be made with a flexible connector such as flexible <br />hose to eliminate bending stress. Tighten threads as if <br />they were brass or other soft material. <br />Procedure for installing secondary containment saddles: <br />Refer to Fig. 2.6.2. <br />1. Locate saddle on pipe and mark around saddle base. <br />2. Use a file or rough sandpaper (40 grit or less) to re- <br />move all surface gloss from the pipe O.D. where the <br />saddle is to be bonded. Use circular or random pattern <br />during sanding to eliminate grooves on the pipe sur- <br />face. <br />3. After sanding, locate saddle on pipe and mark hole to <br />be cut in pipe. Using a pilot drill and a fine-tooth cir- <br />cular hole saw, cut a hole of the same size as the outlet <br />of the saddle. Do not force the cutter, or it will unduly <br />fray the edges of the hole. <br />4. All bonding surfaces must be free of contamination. <br />See Section 7, Para. 2.7.2. <br />5. Apply a heavy coat of adhesive to the O.D. of the pipe, <br />I.D. of the saddle, and the edges of the pipe wall ex- <br />posed by the hole. <br />(1) The 6" x 4" (150 mm x 100 mm) termination fitting is not UL Listed. 6. Place the saddle over the hole and clamp with two <br />(2) A special coupling with controlled O.D. may be obtained for use with hose clamps. Using a large screw driver, hand tighten <br />the termination fittings and threaded fittings. the damps alternately until secure and adhesive <br />(3) 3" x 2" (75 mm x 50 mm) secondary containment reducer bushing is <br />not UL Listed. squeezes out all the way around the saddle. This will <br />26 Installation Instructions <br />n <br />U <br />4 x 3 Termination Fitting <br />tainment Pipe <br />2" Bell x Male2" <br />=4'0econdary <br />Product <br />ThreadedPipe <br />Adapter <br />(special for <br />secondary <br />3 x 2 Secondary Containment <br />containment <br />Reducer Bushing <br />with scarfed, <br />or machined <br />(special for secondary <br />O.D.) <br />containment with scarfed, <br />or machined O.D.) <br />FIGURE 2.4.4 <br />Containment saddles must be installed prior to bonding <br />and testing the product piping. <br />Use DS -7000 series adhesive or DS -8000 series adhesive <br />when bonding saddles to the pipe. Threaded connections <br />must be made with a flexible connector such as flexible <br />hose to eliminate bending stress. Tighten threads as if <br />they were brass or other soft material. <br />Procedure for installing secondary containment saddles: <br />Refer to Fig. 2.6.2. <br />1. Locate saddle on pipe and mark around saddle base. <br />2. Use a file or rough sandpaper (40 grit or less) to re- <br />move all surface gloss from the pipe O.D. where the <br />saddle is to be bonded. Use circular or random pattern <br />during sanding to eliminate grooves on the pipe sur- <br />face. <br />3. After sanding, locate saddle on pipe and mark hole to <br />be cut in pipe. Using a pilot drill and a fine-tooth cir- <br />cular hole saw, cut a hole of the same size as the outlet <br />of the saddle. Do not force the cutter, or it will unduly <br />fray the edges of the hole. <br />4. All bonding surfaces must be free of contamination. <br />See Section 7, Para. 2.7.2. <br />5. Apply a heavy coat of adhesive to the O.D. of the pipe, <br />I.D. of the saddle, and the edges of the pipe wall ex- <br />posed by the hole. <br />(1) The 6" x 4" (150 mm x 100 mm) termination fitting is not UL Listed. 6. Place the saddle over the hole and clamp with two <br />(2) A special coupling with controlled O.D. may be obtained for use with hose clamps. Using a large screw driver, hand tighten <br />the termination fittings and threaded fittings. the damps alternately until secure and adhesive <br />(3) 3" x 2" (75 mm x 50 mm) secondary containment reducer bushing is <br />not UL Listed. squeezes out all the way around the saddle. This will <br />26 Installation Instructions <br />n <br />U <br />