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The FE Petro STP -MLD leak <br />detector is a three position, pressure - <br />sensing, piston operated valve <br />designed to continuously monitor the <br />piping by indicating any leakage in the <br />piping between the discharge and the <br />submersible pump and the solenoid <br />valve in a service station dispenser. <br />When the submerged pump is <br />turned on after the system pressure <br />has dropped significantly below the <br />I . The Tripped or Bottom <br />Position <br />When the system is less than 1 psi, the <br />piston and poppet are in the <br />"bottom" or "tripped" position. In this <br />position of the poppet, product flows <br />through the horizontal hole in the pop- <br />pet and around the metering pin at a <br />rate of approximately 2 GPM <br />flow into the delivery line when the <br />submersible pump is running. In <br />normal operations the piping remains <br />full of fluid and when the submersible <br />pump is turned on, with a flow rate of <br />2 GPM through the poppet; pressure <br />builds rapidly and the poppet moves to <br />the leak sensing position. <br />normal static system pressure, three <br />GPH (at 10 psi) is metered through the <br />STP -MLD into the piping system. if a <br />leak is present that equals or exceeds <br />this amount, as much product escapes <br />from the system as is metered through <br />the STP -MLD. Under this condition, <br />pressure cannot build up in the piping <br />system. When a nozzle is opened, a <br />poppet in the STP -MLD moves to a <br />position that restricts the flow to 2 <br />2. Leak Sensing Position <br />In this position the system pressure <br />has increased to approximately 12 psi <br />and all the flow must travel around <br />the metering pin which limits it to <br />approximately a 3 GPH rate (at 10 psi). <br />If there is a leak in the system which <br />will allow leakage to exceed this amount, <br />the line pressure will not build beyond <br />this point and the valve will remain in <br />the leak sensing position with the main <br />flow blocked. If there is an attempt to <br />dispense while the valve is in this posi- <br />tion, the line pressure will drop to less <br />than 1 psi, the piston will respond, and <br />the poppet will return to Position 1 <br />where 2 GPM will flow to the dispensers. <br />Leaks smaller than 3 GPH will he indi- <br />cated by the STP -MLD taking longer <br />than three seconds to open completely <br />because some of the flow leaks out of <br />the system and the rest builds pressure. <br />If there is no leakage in the system, <br />the small flow around the metering pin <br />increases the line pressure and in <br />approximately three seconds the piston <br />will move the poppet to Position 3. <br />GPM. This is the indication to the <br />operator that a leak is present. if <br />there are no leaks, pressure rapidly <br />builds in the system forcing the <br />STP -MLD to open to the full -flow <br />position. Ina system with no leaks, it <br />takes approximately three seconds for <br />a complete test. No further line testing <br />takes place until the line pressure <br />drops significantly below the normal <br />static system pressure. <br />3. Non -Leak or Frill h11ow <br />Position <br />This position allows full flow. The <br />poppet will remain in approximately <br />this position as long as the system <br />pressure remains at about the <br />pumping pressure. If the pressure in <br />the system drops when the pump is <br />turned off, either due to thermal <br />contraction of the product or due to a <br />leak, the piston moves downward and <br />the poppet engages and seals inside <br />the cage at about 3 psi, or approxi- <br />mately 10 feet of head, in gasoline. <br />Any time the pump is turned on after <br />the seal on the poppet is inside the <br />cage, a line test will be performed. <br />FE Petro, Inc. ■ 4805 Voges Road <br />P.O. Box 139 ■ McFarland, WI 53558 <br />(608) 838-8786 ■ Fax: (608) 838-6433 <br />