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a <br />An alternate method of pipe end preparation is sanding with <br />40-60 grit sandpaper to remove all surface gloss. Belt sanders <br />or a coarse cut flat file may be used. The sanded length must <br />be a minimum of 33/4". <br />B. Pipe Assembly <br />The containment pipe must be positioned over the product <br />pipe prior to bonding of the product pipe. After testing of the <br />product pipe, the containment fittings should be installed and <br />the containment system tested. <br />Typically, the length of the containment system is determined <br />from: <br />L = (OAL of Product Piping) – (B) <br />NOTE: When terminating with a concentric reducer, use the <br />C dimension instead of the B dimension in the table below. <br />(See Figure 2) <br />Figure 2 <br />Adhesive — Apply to <br />both halves and to pipe <br />Q 1/16" minimum thickness. <br />1?1*-..*'. '. Ln <br />I <br />I I-0 <br />Make sure gap is completely <br />tilled with adhesive. <br />Figure 4 <br />Product <br />3" <br />TABLE I <br />Pipe Size <br />B <br />C <br />2" <br />Bolt Information <br />6" <br />3" <br />31/2" <br />61/2" <br />(Number of Bolt Holes) <br />31/2" <br />71/2" <br />3 <br />2 <br />1 <br />Termination <br />1 <br />Size <br />90° <br />45° <br />Concentric <br />Coupling <br />(in) <br />Elbow <br />Tee Elbow <br />Reducer <br />Coupling <br />3 <br />10 <br />11 9 <br />6 <br />10 <br />4 <br />10 <br />11 9 <br />6 <br />10 <br />6 <br />10 <br />11 9 <br />8 <br />10 <br />Product <br />3" <br />4" <br />Pipe Size <br />B <br />C <br />2" <br />3" <br />6" <br />3" <br />31/2" <br />61/2" <br />4" <br />31/2" <br />71/2" <br />Example: If 2" product pipe is 20 ft., 6 in. long, cut <br />containment pipe 20 ft., 3 in. long. <br />It is helpful to lay out We system, cut, taper and dry fit all <br />product lines. Where possible, place containment fitting <br />halves under the product fittings. (See Figure 3) <br />Q <br />r_tZZ Lay out system <br />?� with all dry joints. <br />Figure 3 <br />C. Fittings Assembly <br />All containment fittings consist of two halves with flanged tabs', <br />as shown in Figure 3. <br />Fittings are assembled with 1/4"— 20 NC hex head bolts along , <br />with Smith Fiberglass Products adhesive. (NOTE: Fittings!L <br />are supplied by Smith Fiberglass Products without! <br />hardware.) The fitting bonding surfaces are pre -sanded in the <br />factory. Two-piece secondary containment fittings must.. <br />be bonded with a greater amount of adhesive than is <br />normally used with the bell and spigot Joints of product;' <br />piping. (See Figure 4) 2 <br />Hex head bolts are 1/4" — 20 NC x 1.0" long. <br />Standard nuts are 1/4" — 20 NC. <br />All washers are 1/4" standard flat (2 per hole). <br />D. Bonding and Assembly <br />(For Containment Piping) <br />Use only DS -7014 or DS -7069 adhesive manufactured by <br />Smith Fiberglass Products for installation of Smith Fiberglass <br />Products containment piping systems. <br />TABLE II <br />Bonding of Containment Fittings <br />DS -7014 Kit DS -7069 Kit <br />Type of Fitting (Approx. Fittings per Kit) (Approx. Fittings per Kit) <br />Refer to bonding procedures in Manual 1055 for adhesive <br />mixing and surface cleaning. <br />Thoroughly mix all of the adhesive base with all of the adhe- <br />sive hardener. Do not attempt to split a kit. The adhesive <br />should have a uniform consistency and flow smoothly off the <br />mixing stick. <br />Filler must be added to thicken the adhesive. The filler is <br />packaged in premeasured quantities for use with <br />DS -7014 or DS -7069 adhesive kits and is available from <br />your local Smith Fiberglass Products distributor. <br />Filler should be added in three steps, thoroughly mixing <br />between additions. All of the filler in the bag should be <br />used. NOTE: Adhesive and hardener must be thoroughly <br />mixed before adding the filler. <br />3" <br />4" <br />3" <br />4" <br />6" <br />90° Elbow <br />11/t <br />1 <br />21k <br />11h <br />1 <br />45° Elbow <br />2 <br />1 <br />3 <br />2 <br />1 <br />Tee <br />1 <br />1 <br />2 <br />11/2 <br />1 <br />Coupling <br />2 <br />1 <br />3 <br />2 <br />i <br />Termination <br />Concentric Reducer <br />2 <br />1 <br />3 <br />2 <br />1 <br />Refer to bonding procedures in Manual 1055 for adhesive <br />mixing and surface cleaning. <br />Thoroughly mix all of the adhesive base with all of the adhe- <br />sive hardener. Do not attempt to split a kit. The adhesive <br />should have a uniform consistency and flow smoothly off the <br />mixing stick. <br />Filler must be added to thicken the adhesive. The filler is <br />packaged in premeasured quantities for use with <br />DS -7014 or DS -7069 adhesive kits and is available from <br />your local Smith Fiberglass Products distributor. <br />Filler should be added in three steps, thoroughly mixing <br />between additions. All of the filler in the bag should be <br />used. NOTE: Adhesive and hardener must be thoroughly <br />mixed before adding the filler. <br />