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E .11 Introduction................................................................. 2 PART ONE: PRIMARY PRODUCTS PIPING -RED THREAD IIA PIPE AND FITTINGS SECTION 1 - Storage and Handling ............................4 1.1.1 Packaging, Ordering, and SECTION I - Secondary Containment Piping Shipping Information (Table 1. 1. 1) .....................4 1.1.2 Packaging ..............................................................4 2.1.2 Secondary Containment Fittings .......................21 1.1.3 Storing .................................................................. 4 1.1.4 Transporting .........................................................4 2.2.1 Piping Layout .....................................................22 1.1.5 Loading and Unloading .......................................4 22 SECTION 2 - Layout and Preparation .........................5 1.2.1 Inspection .............................................................5 2.7.3 Bonding .............................................................. 28 1.2.2 Installation Crew Size and Organization .............5 2.7.5 Precautions .........................................................28 SECTION 3 - Tool and Equipment List .......................5 2.7.6 Adhesive Cure .....................................................28 1.3.1 Recommended Equipment for Cool Weather Secondary Containment Piping ................................29 PipeAssembly .......................................................5 2.9.1 Replacing Leaking Secondary 1.3.2 Recommended Equipment for Installing 2.9.2 Repairing Minor Pipe Damage ...........................31 2"-4" Pipe ..............................................................6 2.9.3 Repairing Extensive Pipe Damage ......................31 SECTION 4 -Joining Methods ....................................6 1.4.1 General Concepts .................................................6 1.4.2 Bell and Spigot joining Method ...........................7 SECTION 5 - Cutting and Tapering ............................7 1.5.1 Cutting .................................................................. 7 1.5.2 Tapering ................................................................ 8 SECTION 6 - Installation .............................................8 1.6.1 Piping Layout .......................................................8 1.6.2 Trenching and Backfilling ....................................8 1.6.3 Adhesive Bonding .................................................9 1.6.4 joint Assembly ....................................................11 1.6.5 Adhesive Cure Time ...........................................13 1.6.6 Connecting to Other Systems ............................16 1.6.7 Flexible Hose Connections .................................16 1.6.8 Inspecting for Potential Causes of joint Failure ....................................................17 SECTION 7 - Testing Recommendations ..................17 1.7.1 Safety Precautions ..............................................17 1.7.2 Test Procedures ...................................................18 1.7.3 Air Test Procedures and Safety Precaution ......... 18 SECTION 8 - Repair Procedures ................................19 1.8.1 Repairing Weather Damage ................................19 1.8.2 Pipe Patching ......................................................19 1.8.3 Repairing Extensive Damage ..............................20 1.8.4 Leaking Joints.....................................................21 PART TWO: SECONDARY CONTAINMENT PIPING -RED THREAD IIA PIPE AND RED THREAD IIA SECONDARY CON- TAINMENT FITTINGS SECTION I - Secondary Containment Piping System Components ..................................................21 2.1.1 Secondary Containment Pipe ............................21 2.1.2 Secondary Containment Fittings .......................21 2.1.3 Adhesive for Secondary Containment Piping .... 21 SECTION 2 - System Preparation ..............................22 2.2.1 Piping Layout .....................................................22 ........26 2.2.2 Pipe Preparation and Tool Set-up and Use ......... 22 2.2.3 Pipe Assembly .....................................................23 2.2.4 Fitting Assembly .................................................24 2.7.3 Bonding .............................................................. 28 RED THREAD 11A Pipe Sr Fittings TABLE OF CONTENTS SECTION 3 - Containment Crossover Detail ............ 24 2.3.1 Preparation .........................................................24 SECTION 4 - Termination Connections ...................25 2.4.1 Termination at the Storage Tank .......................25 2.4.2 Termination at the Dispenser ............................25 2.4.3 Termination Fittings ...........................................26 SECTION 5 - Secondary Containment System ....8 Size Reductions ..........................................................26 SECTION 6 - Secondary Containment Saddles ........26 SECTION 7 - Adhesive Bonding and Curing ............ 27 2.7.1 Introduction .......................................................27 2.7.2 Cleaning the Bonding Surfaces ..........................27 2.7.3 Bonding .............................................................. 28 2.7.4 Assembling and Bolting .....................................28 2.7.5 Precautions .........................................................28 2.7.6 Adhesive Cure .....................................................28 SECTION 8 - Testing Recommendations for Secondary Containment Piping ................................29 SECTION 9 - Repairs ..................................................30 2.9.1 Replacing Leaking Secondary Containment joints ............................................30 2.9.2 Repairing Minor Pipe Damage ...........................31 2.9.3 Repairing Extensive Pipe Damage ......................31 PART THREE: TELESCOPING PIPE SYSTEM SECTION I - RED THREAD IIA Secondary Containment Telescoping Pipe System ....................31 3.1.1 Telescoping System ............................................31 3.1.2 Assembly .............................................................31 3.1.3 Description .........................................................31 3.1.4 Installation .........................................................31 LIST OF TABLES Table 1.1.1 Standard Packaging of Pipe .........................4 Table 1.2.1 Suggested Units of Labor for Installation..................................................5 Table 1.3.1 Wattage Requirements for Electric Heating Collars ...............................6 Table 1.3.2 Extension Cord Length ...............................6 Table 1.6.1 Recommended Minimum Burial Depths ....8 Table 1.6.2 Adhesive Kit Data ......................................10 Table 1.6.3 Adhesive Cure Times When Using Electric Heating Collars .............................14 Table 1.8.1 Make-up Dimensions (Wet) ......................20 Table 2.2.1 Determining Length of Containment Pipe .....................................23 Table 2.3.1 Containment Crossover Information .......24 Table 2.3.2 Pipe Separation Distances ..........................24 Table 2.4.1 Termination Fitting Connections .............26 Table 2.7.1 Number of Containment Fitting Bonds per Adhesive Kit .............................28 Table 3.1.1 Sizing for Telescoping Pipe Systems .......... 32 Table 3.1.2 Determining Length of Containment Pipe .....................................32 M