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STEP 18 : LOWER TUBE ASSEMBLY STEP 20 : PREPARE FILL RISER FOR VALVE <br /> If a vise is used , clamp on the valve body casting INSERTION <br /> only to avoid damage to the float and tubes . Thread <br /> the lower tube onto the valve body until the lower IMPORTANT : Inspect the riser pipe for any foreign <br /> tube bottoms out on valve body . Tube can be material . Over spray from tank relining or any <br /> tightened by hand or with a strap wrench . If a strap internal burrs inside of pipe must be removed prior <br /> wrench is used try to position it on the threaded to installation . Failure to have an unobstructed riser <br /> insert portion of the lower tube to prevent damaging pipe may prevent proper installation or operation of <br /> the tube , the valve . Thoroughly clean top of riser pipe . <br /> STEP 21 : REMOVE ELASTIC BAND <br /> Remove the elastic band securing the float to the <br /> valve body . The float will move into an outward <br /> position . <br /> STEP 22 : INSERT DROP TUBE <br /> Make sure the upper O - Ring gasket is under the <br /> flange of the inlet tube . Hold the float down against <br /> the valve body and slowly insert the drop tube <br /> overfill valve into the riser pipe . Do not force valve <br /> into the riser pipe . If any obstruction or foreign <br /> Threaded insert matter interferes with smooth insertion of the valve , <br /> the riser pipe must be <br /> Figure 18 cleared . <br /> Note : Before installing the valve in the tank , a <br /> pressure test can be performed on the valve to <br /> check for vapor tightness . Seal off both ends of the WARNING <br /> tube with inflatable plumber' s plugs . Apply a Failure to follow the <br /> maximum 10" W. C . ( 1 /3 PSI ) air pressure . If assembly and <br /> pressure does not hold and a leak can be located installation instructions <br /> with soap solution , do not install the valve . Send the or use of excessive s <br /> valve back to OPW for warranty evaluation . force to insert the OPW <br /> Caution : Do not over-pressurize . Excess pressure 71SO will VOID THE <br /> can damage the valve . WARRANTY ! <br /> STEP 19 : CUT LOWER TUBE <br /> Measuring from the underside of the inlet tube <br /> flange , mark the overall length of the drop tube a <br /> distance of ( B ) minus 6" . Determine dimension ( B ) <br /> from the measurements taken in Step 1 , Figure 1 <br /> (Top of the Face Seal Adapter below the drain valve <br /> outlet in the spill container to the bottom of the tank) . Figure 22 <br /> Saw off the excess tube at a 45 -degree angle or per Difficulty in removing the existing fill tube ( if there is <br /> local codes or requirements and file off any sharp one) means there may be an obstruction in the riser <br /> burrs ( Refer to Figure 24 ) . Optional : Install the OPW pipe . Look for burrs , deformations , excess tank <br /> Tank Bottom Protector on the lower tube ( Refer to lining material or other projections that may interfere <br /> Installation instructions supplied with the Tank with easy insertion of the OPW 71SO . The 71SO is <br /> Bottom Protector) . designed for insertion into schedule 40 pipe . If <br /> schedule 80 pipe has been used for the riser , the <br /> IMPORTANT : Remove all chips and shavings out of 71SO cannot be installed . If seamed pipe has been <br /> the cut end of the tube . DO NOT remove chips and used , the internal weld bead may interfere with the <br /> shavings by dumping thru valve body . OPW 71 SO and prevent installation . If the OPW <br /> 71 SO won ' t slip in easily DON ' T FORCE IT ! <br /> Damage to the valve may result if excess force is <br /> used . Examine the riser pipe carefully ; determine <br /> the nature of the obstruction ; take appropriate steps <br /> to remove it . <br /> i <br /> 71 <br />