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TEST INSTRUCTIONS Socket <br /> POPPET & FLOAT MOVEMENT —:- adaptor <br /> FOR TESTABLE MODELS ONLY -� <br /> TOOLS NEEDED FOR TESTING: <br /> 1 . 1 /4" square drive extension or 3/8" square drive ex- <br /> tension with 31W to 1 /4" socket adapter. 1 <br /> 2. Torque wrench / 1 /4" or 3/8" square drive ratchet <br /> wrench . 4-%POO <br /> pep ..- <br /> 4. Flashlight (optional). <br /> - - <br /> Open Poppet Closed Poppet <br /> PEST STEP 9 : Test Figure 7 <br /> Remove spill container cover and fill cap from fill adapt- <br /> er and look down into the tube and make sure no debris Pup on extension and <br /> or foreign objects are present. If debris or foreign oh- socket adaptor <br /> jects are present take appropriate steps before proceed- ti <br /> ing. Look down Into the tube and ensure poppet is - <br /> completely protected by the deflection shield. See TestH ' L <br /> Figure 1 . If poppet is exposed and tank is not full the <br /> overfill valve should be replaced . A flashlight may help <br /> r <br /> when inspecting the tube. <br /> TEST STEP 2: <br /> Unthread the socket adaptor assembly from the inlet . '. = <br /> i .- <br /> tube using a 1 /4" square drive extension and wrench. = . <br /> The extension will attach to the socket adaptor. Secure <br /> all tools to ensure they don't fall into the tank or valve. <br /> With the extension stip attached pull on the socket - --. <br /> adaptor and cable assembly and ensure float and pop- - <br /> pet move / function properly. it should only require 3" <br /> to 4" of movement and less than 5 lbs of force in order - <br /> to actuate the float and poppet. When looking down <br /> into the upper tube ensure poppet is visible and moves Open <br /> into the flow path (see Test Figure 1 & 2) when socket Poppet Closed <br /> adaptor is pulled and resets properly when socket adap- <br /> tor is released . If poppet does not actuate freely take ,it Poppet ! Float moves <br /> appropriate steps to correct, up <br /> TEST STEP 3 : F I- <br /> Apply pipe dope to the socket adaptor threads. Pipe <br /> dope should be a non_hardening gasoline resistant pipe <br /> thread seal compound . Make sure poppet and float <br /> have reset properly and are not visible then install sock- <br /> et adaptorand torque to 3 .5 ft4bs (42 In4bs) minimum <br /> to 5.0ft-lbs (60 in-lbs) maximum. After installing socket ! <br /> adaptor, to ensure vapor tightness, OPW recommends , <br /> conducting pressure testing per GARB TP201 . 1 D . Some Tesffigure 02 <br /> areas may require pressure testing of overfill valve per <br /> CARE TP201 . 1 D to ensure valve is vapor tight. If the <br /> drop tube fails pressure testing it may be necessary to <br /> check the seat at the poppet adaptor threads. Reinstall <br /> fill cap and spill container cover after testing . <br />