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Replacing the handle cover <br /> NOTE:The following procedure requires the Handle Cover (part number 469). <br /> 1. Grasp the lower edges of the handle cover, and pull the cover off with an upward motion. <br /> (See image reference 6 in "Illustration and replaceable parts.") <br /> 2. Installation is the reverse of this procedure. Be sure the pointed wings on the front of the <br /> cover are slid under the scuffguard. <br /> Replacing the handguard <br /> NOTE:The following procedure requires the Handguard (part number 6358). <br /> 1. This is best done with the nozzle detached from the hose.The front and rear guard pins <br /> must be removed. Back up the head side of the pin with a suitable socket and drive out the <br /> guard pins using a 3/32" drive pin punch or equivalent. The spring-loaded hold-open clip <br /> will pop out when the rear pin is removed. Be sure to observe the orientation of the spring <br /> so it can be properly reinstalled. <br /> 2. Remove the handguard carefully. (See image reference 10 in "Illustration and replaceable <br /> parts")The lever will drop down, and the lever pivot pin will be free and could possibly <br /> slide out. Place the new handguard in position and install a new front guard pin through the <br /> handguard. (See image reference 13 in "Illustration and replaceable parts.") Do not peen at <br /> this time. <br /> 3. Position the hold-open clip over the handguard. (See image reference 7 in "Illustration and <br /> replaceable parts.") Insert a new rear guard pin through one ear of the clip, handguard <br /> and approximately 1/8" through the casting. (See image reference 8 in "Illustration and <br /> replaceable parts") Slide the coil spring into position with the "hook" on the hold-open clip. <br /> (See image reference 9 in "Illustration and replaceable parts") Push in the spring so the pin <br /> passes through the coil and into the other ears on the casting, handguard, and clip. Be sure <br /> the hold-open clip is installed properly before peening-over the free ends of the two pins. <br /> Replacing the lever <br /> NOTE:The following procedure requires the Lever Assembly (part number 6130-4). <br /> 1. Use the instructions in "Replacing the handguard" to remove the handguard and expose the <br /> lever. There is a washer around the plunger under the lever. Observe how these are installed <br /> and be sure to reuse them with the new lever. <br /> 2. With the lever released, the white plunger will pull back towards the casting and make it <br /> difficult to reinstall the pin on a new lever. Use a small screwdriverto reach through one <br /> mounting hole in the new lever and engage the hole in the plunger. Push the blade through <br /> the plunger, align the two holes, insert the pin, and remove the screwdriver to retain the <br /> lever. <br /> 3. Use the instructions in "Replacing the handguard" to reinstall the handguard. <br /> 7 <br /> CARB approved IOM 2-HEAL r 900 Nozzle Series-Executive Orders VR-201 and VR-202 <br />