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and installation of FlexWorks piping. The installation of Access Pipe is 9.7 Installing Coupled Pipe Sections <br /> highly recommended for all FlexWorks piping systems. Refer to the After a pipe section has been coupled and inspected,the coupled <br /> Access Pipe installation manual for complete instructions and warranty pipe section may be connected to the OPW-FCS adapters and/or <br /> compliance. <br /> fittings. <br /> 9.4 Measuring Pipe Distances: When measuring the distance be- 9,8 Installing Pipe Through Chase: At this stage all of the Ac- <br /> tween containment sumps to determine the proper length of a flexible cess chase piping sections should already be installed. Install the <br /> pipe section to be installed,it is important to consider that the pipe is appropriate size Bull Nose Plug into the coupling and push the <br /> flexible and will not be installed perfectly straight. A slight weaving of FlexWorks piping through the Duct.(Refer to OPW-FCS's Flexible <br /> the pipe in the piping trench is recommended to compensate for ex- Underground Piping Manual for complete instructions) <br /> pansion and contraction characteristics of the piping.Measurements <br /> must be taken through the Duct chase pipe to insure the proper length. 9.9 Connecting Pipe Sections <br /> The measuring points will be from the face of the OPW-FCS fitting to After all coupled pipe sections have been inserted into the contain- <br /> the next OPW-FCS fitting. Record the"measured distance"and make ment sumps then connection of the pipe sections can begin inside <br /> the following adjustments depending on the connection system used: the containment sumps.Prior to connecting all double wall Flex- <br /> After the adjustments have been made to the recorded"measured Works piping with swivel couplings,install the appropriate size test <br /> distance",measure the outside of the unrolled flexible pipe carefully, boot. <br /> following the bends in the piping and mark the location to be cut with a <br /> permanent marker.Cut the pipe with an OPW-FCS pipe cutter as NOTICE: Prior to connecting Swivel Couplings,inspect the <br /> described in the Flexible Piping Manual. pipe couplings to make sure all seals are in place and free of <br /> dirt and debris.Look for any damage to the seals that may <br /> NOTICE: Be sure the pipe cutter is sharp and free of chips for a have occurred during the coupling procedure or when in- <br /> proper cut. Inspect the end of the cut to be sure the construction stalling through the Access Pipe. <br /> of the pipe was not damaged or compromised. 9,9,1 Swivel Fitting Systems: When installing swivel couplings, <br /> hand tighten the coupling onto the OPW-FCS fittings until it is snug. <br /> Pipe Length With an OPW-FCS swivel wrench,tighten the coupling nut 1/4 turn <br /> Type Couplings Diameter Adjustment more or to 200 in/lbs.Do not allow the pipe to rotate while tighten- <br /> ing.The'%turn procedure will prevent over tightening of the cou- <br /> Swivel(SPC and 1-1/2"and 2" Subtract 1" pling past the maximum 200 in/lbs. <br /> DPC CAUTION: Over tightening of the coupling will cause damage <br /> to the coupling gasket and result in the eventual leak of the <br /> 9.5 Coupling FlexWorks Piping system. <br /> CAUTION: Never use pipe dope or sealant on the threads of a <br /> STOP: Before coupling FlexWorks Piping,some components Swivel Coupling. <br /> such as entry boots and the Duct may need to be installed onto <br /> the pipe prior to coupling.Refer to the Flexible Piping Manual for 9.9.2 '/<"and 1"Swivel Pipe Couplings: The%"and 1" <br /> further clarification. FlexWorks pipe couplings are fixed male NPT fittings and are as- <br /> sembled as rigid steel pipe.After installing the appropriate test <br /> The FlexWorks piping system requires the use of the OPW-FCS COU- boot,apply a liberal amount of UL Listed thread sealant to the <br /> pling Machine for proper installation of the pipe couplings onto the threads of the coupling and tighten to 20 ft/lbs. <br /> ends of the flexible pipe sections.Refer to the Flexible Piping Manual <br /> for proper coupling machine use and warranty compliance. Different 9 9 3 Interstitial Test and Connector Tube Assemblies <br /> sizes of Swivel Couplings require their own swage kit to properly The jacket of double wall FlexWorks piping must be tested to en- <br /> swage the coupling onto the pipe. Refer to the OPW-FCS Products sure liquid tightness.Connect all test and connector tubes into the <br /> Price List for a list of the appropriate swage kit. test boots.Tighten all band clamps to 30 in/lbs. <br /> WARNING:OPW-FCS's coupling machine is not intrinsically 10.0 Testing Supply Pipe <br /> safe and cannot be used in hazardous areas. It is important to properly test the FlexWorks piping system prior to <br /> NOTICE:Do not use silicone-based lubricants to lubricate the backfill to insure there are no leaks in the primary or secondary <br /> swage.Only metal assembly paste or white lithium grease should piping.The following test procedures are provided as a guideline <br /> be applied into the coupling insert. Make sure entire coupling only and the manufacturer assumes no responsibility or liability for <br /> assembly is on the machine prior to swaging. the consequences of any testing practices. <br /> NOTICE: Make sure that the pipe is in a vertical position an that Note: Access piping provides additional protection and the <br /> the coupling ferrule is against the coupling nut and the swivel nut ability to perform routine maintenance or removal of Flex- <br /> is flush against the faceplate at all times during the swaging cy- Works piping and is not intended as containment.Air testing <br /> cle. of the Access piping is not required however,should testing <br /> 9.6 Coupling Inspection: Inspect the installed pipe coupling assem- of the chase be desired,pressurize the Access Pipe to no <br /> bly inside and out to make sure there was no damage to the insert, more than 5 PSI. <br /> ferrule or nut during the swaging operation. <br /> NOTICE: Before and after the coupling process the protective <br /> coupling cover should be kept on the coupling.This precaution <br /> will lessen the possibility of damage and contamination by dirt, <br /> sand and debris that could compromise the sealing process. <br />