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TEST INStRUCTION5 <br />POPPET & FLOAT MOVEMEW <br />FOR TESTABLE MOMS ONLY <br />TOOLS NEEE)tD P ORTE5TING: <br />1. 114" square drive extension or 3!8' square drive ex- <br />tension with 31W to 114" socket adapter. <br />2. Torque wrench 1114` or Mr square drive ratchet <br />wrench. <br />3, Pipe dope. <br />4. Flashlight (optional). <br />TBST STEP l: <br />Remove spill container cover and fill cap from fiIt adapt- <br />er and look down into the tube and make sure no debris <br />or foreignobjeds are present. Ifdebd' or toreign ob- <br />]ects are present take appropriate steps before proceed- <br />ing. Look down into dee tube and ensure poppet is <br />completely protected by the deflection shield. See Test <br />Figure 1. If poppet is exposed and tank Is not Full the <br />overfill valve should be replaced. A flashlight may help <br />when inspecting the tube. <br />Socket <br />TestFiyirro T <br />TEST STEP Z: <br />Unthread the socket adaptor assembly from the inlet <br />rube using a 1140 squaredrive extension and wrens h. <br />The extension will anach to the srxker adaptor. Secure <br />all tools to ensure they don't fall into the tank or valve. <br />with the extension still attached pull on the socket <br />agaptor and cable assembly and ensure float and pop - <br />Mt move 1 function properly. It should only retiulre Y <br />16 4' of movement and less than 5lbs of force in order <br />to actuate the float and poppet. When looking down <br />into the upper tube ensure poppet is visible and moves O <br />into the flow path isee Test figure 1 & 2) when socket p <br />adaptor IS puled and retets properly when socket adap- Po <br />tar is released, if poppet does not actuate freely take <br />appropriate steps to correct. <br />TEST STEP 3: <br />Applypipedapetoth2saSkatadaptorthreads. Pipe <br />dope should be a non -hardening gasoline resistant pipe <br />thread seal cornpound. Make sure poppet and float <br />have reset properly and are not visible then install sock- <br />et adaptor and torgtne to 35 ft4bs (421n -lbs) minimum <br />to 5.o ft4bs;6o in -lbs? maximum. After installing socket <br />adaptor, to ensure vapor tightness, DPW recommends <br />mnductngpressuretesting per CARBTPza1.tD. Some <br />areas may require pressure testing of overfift valve per <br />GARB TP201.10 to ensure valve Is vapor tight. If the <br />drop tube fails pressure testing it may be necessary to <br />check the seal at the poppet adaptor thrkads. Rem5tall <br />fil? rap and spar contair.arccvar aA.r urrVng. <br />Pell on extension and <br />socket adaptor <br />17 <br />