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Multi-Sync Repair Instructions AW r�sQR For Environ 1`10 Stud GDB Series" Repair Kit This kit provides the Multi-Sync Repair parts,using a plug or insert,for existing Flex Pipe ruin . from 2.7"up to 3.6"OD inside 4"Corrugated Ducting for applications where the pipe is coming thru the sump wall either straight or at excessive angles. MSZ ENV GDB 10-xx For Environ repairs with WARNING.-Prepare all surfaces to be bonded prior to completing Installation steps below. Lar i Failure to follow each step will void warranty&may result in premature failure of penetration fitting. Large p ill CDS This Kit applies for revalring:Environ GDB 70QD Series Harts j Page 1 with piping from 2.7" up to 3.6"OD Rev 4 6-25-2009 General Instructions for: CLEANING:Spray all surfaces to be bonded with DBC Cleaner and allow to air dry or wipe excess with a clean dry f cloth. Surfaces must be dry before applying bonder. j General Instructions for: BONDING TO POLY SUMPS OR FIBERGLASS SUMPS: Clean,sand and rough up sump surfaces. Clean fitting and apply DBB V between Bonding Ring&sump wall. STEP 1: Loosen Nuts&pull Back Metal Ring STEP 2: Clean all Repair Components STEP 3: Place&Dry Ft Bonding Ring&SleeveReove • Clean all repair components with DBC Note: Make sure Bonding Ring Is placed with the Sealing • Pulll backNuts „ metal mounting flange&discard prior to installation Groves"positioned toward the sump wall i • Cut off old boot&discard • Place the split bonding ring with Cuff over the pipe with • Cut away old Green CDI&discard Split Bonding Cleaner Split the seating grooves toward the sump wall Y • Place the bonding ring over the studs • Cut away old insert&discard Ring with Sleeve Cuff_. Place the CDI over the pipe&into the Corrugated • Clean off any'paste'or other bonders _ Ducting from around the Environ body&sump _'' Place the split sleeve over the pipe&up to the bonding wall, _; ring with the fill port up • Clean&sand sump wall • Spray Environ Body&sanded.sump wall ;. j with DBC cleaner` ve Plug for _ fob - 1 Corrugated Solit Insert Field Drilling Duct Insert - r OPE ' r ,_ r — STEP 5: Install CDI&Bonding Ring STEP 6: Install The Sleeve eVf!rtlin15� t .ilt -"_ Slide CDI into place&seal any openings with • Seal around the existing boot &pipe if needed. _ i - DRP Repair paste.Use one of the existing Position the sleeve with the fill port at the top ` ' damps to clamp in place. once you have the sleeve lined up correctly, - - ...= = =_?V '= f Apply DBB V to the sump side of the Bonding 1.Apply a bead of Zip-Tite all around the outer x - .tt Ring and slide it over the studs&up to the edges of the bonding ring Cuff i ' = = 2.Slide sleeve over bonding ring Cuff&snap In sump wall I • Thread on the flange nuts. place(fill port at top) I Note:Tighten the flange nuts"snugly". 3.Set the Clamp,#96,the around the sleeve& ~ pa not over-tighten. Snug is ok. over.the bonding ring and tighten"snugly". • Wipe any excess DBB V off the bonding ring STEP 4: Bond Sleeve,CDi,&Bonding Ring • Spray DBC onto cloth&wipe clean the outer = '_- • Apply Zip Tile to the split bonding ring. edges of the bonding ft. Use 2 of the clamps,#132&96,to hold in DBB V goes on place while curing. "grooved"side • Apply Zip-Tite to the CDI. Use 1 of the __ - - _ - toward sump clamps,#72,to hold in place while curing. _ Zip-Tite here • Apply Zip-Tite to the split sleeve and use 2 damps,#96,to hold in place while ' curing. • Leave these clamps in place for approx 30 You must seal any open spaces between the minutes for curing before proceeding to pipe &CDI and the CDI &the Corrugated _- _ - . the next step Ducting Fill port on top I Sleeve in place over"Cuff"with clamp fill k V Bonding Ring in place. 5 Wipe any excess DBB V from outer edge Diversified Products Manufacturing inc.Environ Repair Manual Full Version Rev 3 Page 41 of 70 l