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i I Multi-Sync Repair Instructions For Environ FEB 3100 Series Repair Kit i AM'E'l.11li k: This Kit provides the Multi-Sync Repair parts for V Environ Flex Pipe,1"or yt"Rigid Steel Tommie.: conduits in applications where the conduit pipe is coming thru the sump wall either straight t or at excessive angles. For PVC coated conduits and conduits smaller than W,consult the MSZ ENV 3100—x.x factory. i- For Environ Conduit Repairs WARNING:Prepare all surfaces to be bonded prior to completing installation steps below. Page 1 Failure to follow each step will void warranty&may result in premature failure of penetration fitting. j Rev 2- 6-22-2009 Tats Kit ap lies to repairing: Environ FEB 3157.3100.3075,&3050 parts I General Instructions for: CLEANING:Spray all surfaces to be bonded with DBC Cleaner and allow to air dry or wipe excess with a clean dry I sloth. Surfaces must be dry before applying bonder. !. General instructions for: BONDING TO POLY SUMPS OR FIBERGLASS SUMPS: Clean,sand and rough up sump surfaces. Clean fitting and j apply PJLB V between Bonding Ring&sump wall. STEP 1: Loosen&Clean Mounting Plate STEP 2: dean all Repair Components STEP 3: Place&Dry Fit Bonding Ring&Sleeve • Remove clamp on the reducer at the pipe Clean all repair components with DBC Note: Make sure Bonding Ring is placed over the studs i • Remove the nuts from the mountin late prior to Installation between the sump wall&the mounting plate,with • Pull back the mounting plate g p "Sealing Groves"positioned toward the sump wall and Split lit Cleaner 5 the split part of the bonding ring toward the top • Clean off any'paste'or other bonders P p • Place the split bonding ring over the studs,between Bonding Sleeve around old Environ bol &sump Rine the sump wall&the metal plate with the sealing wall, —. grooves toward the sump wall. • Seal up any cracks or rips in rubber boot Y Snug up the metal plate with a couple of flange nuts Clean&sand sump wall Place the split sleeve over the pipe&till to the • Spray Environ body&sanded sump wall =: bonding ring with the fill port up If everything fits properly,then loosen the nuts&pull with DBC leaner = . -A. - back the mounting plate again„to bond the parts e'- Multi-Sync together. , Eccentric Insert Yn j Reducer x �. f N b You must seal any open spacer ' between the pipe &old boot area ?' i "'- STEP 5: Install Bonding Ring&Mounting Plate STEP 5: Install The Sleeve _W Inui— Apply DBB V to the sump side of the Bonding Seal around old boot&pipe,if needed Ring and slide it over the studs&up to the Slide in the sleeve with the fill port at the top. " -- sump wail DO NOT push the sleeve over the snap ring • Slide in the mounting plate Once you have the sleeve lined up correctly, • Reinstall the flange nuts.Tighten snugly 1.Pull back the sleeve a little • Reinstall the pipe clamp on the old boot 2.Apply a bead of DBB III all around the outer _ Note: Do not Over-tighten. Snug Is ok. edges of the bonding ring • Wipe any excess DBB V off the bonding ring 3.Slide sleeve over bonding ring&snap in place • Spray DBC onto cloth&wipe clean the outer (fill port at top) - edges of the bonding ring. 4.Set the Clamp the around the sleeve&over STEP 4: Bond Sleeve&Bonding Ring the bonding ring and tighten"snugly". • Apply DBB ill to split bonding ring. Use i of the damps to hold in place while - curing. • Apply DBB III to the split sleeve and use 2 clamps to hold in place while curing. - Leave these clamps in place for approx 30 i minutes for curing before proceeding toI DBB V goes on-"grooved"' the next step side toward sump DBB III here''" Fill port on top Bonding Ring in place. Sleeve in place with damp i Old clamp in place Wipe any excess DBB V from outer edge , Diversified Products Manufacturing Ina Environ Repair Manual Full Version Rev 3 Page 53 of 70 j i i i