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PART ONE <br />installation Instructions for Primary Product Piping <br />t'' I iiill <br />1.1.1. Packaging, ordering and ship- <br />ping information <br />Pipe comes in 15 and 30 -foot (5 and <br />9 -meter) random lengths. The num- <br />ber of lengths per bundle varies with <br />the pipe diameter. Table1.1.1.shows <br />standard packaging for each pipe size. <br />1.1.2 Packaging <br />Smith Fiberglass Products pipe is fur- <br />nished factory packaged in compact, <br />easy -to -handle bundles complete with <br />protective end caps (See figure 1.1.1). <br />Leave these caps in place until instal- <br />lation time to protect the pipe ends as <br />well as to prevent dirt or other mate- <br />rial from getting into the pipe. Fittings <br />and adhesives are packaged in card- <br />board boxes and should be stored in <br />a dry area. If fittings are removed <br />from the boxes, protect machined <br />bells and spigots from exposure to <br />direct sunlight. <br />1.1.3 Storing <br />Bundles can be safely stored on level <br />ground or on racks with 10 -foot (3 - <br />meter) or less support spacing (See <br />Figure 1.1.2). Avoid point -loads. Use <br />supports with a minimum of four - <br />inch (100mm) wide bearing area to <br />prevent damage to the pipe. Do not <br />store on rocks or other hard objects <br />that could cause point -loading dam- <br />age. When outdoor storage is re- <br />quired, check to see that the pipes' <br />protective end caps are in place to <br />protect the spigots and insides of the <br />bells from weathering. Use black <br />polyethylene or other ultraviolet ray <br />blocking material to cover all fac- <br />tory -prepared bonding surfaces if end <br />caps are missing or not available. <br />1.1.4 Transporting <br />Use reasonable care in handling the <br />pipe and fittings. When transporting <br />from storage to the job site, do not <br />allow pipe to extend more than 10 <br />feet (3 meters) beyond the end of the <br />truck or trailer bed; permanent dam- <br />age can result from excessive bend- <br />ing stress (See Figure 1.1.3). Protect <br />pipe to prevent impact and point - <br />loading damage. NOTE: During <br />transportation, strap the pipe down <br />with nylon or hemp rope tie downs. <br />This will prevent abnormal move- <br />ment of the pipe during transporta- <br />(3 m! •®: <br />Figure 1.1.3 <br />E <br />11 <br />tion. Wood or padded supports are <br />essential for truck or trailer beds that <br />have sharp edges -such as metal plates <br />on the back of a flat-bed trailer. When <br />transporting the pipe on trucks with <br />narrow overhead piping racks �1-1/2" <br />to 2"/40mm to 50mm in width or <br />diameter), it is essential that padded <br />supports be used to prevent point - <br />loads. If chains are used during trans- <br />port, they must also be well -padded <br />to prevent damage to pipe walls. <br />1.1.5 Loading and Unloading <br />When the pipe is not specially pack- <br />aged, it should be loaded and un- <br />loaded by hand (See Figure 1.1.4). <br />When properly palletized or other- <br />wise adequately protected, forklifts <br />can be used. <br />Do not throw or drop pipe and/or <br />fittings from the truck to the ground. <br />Protect pipe and fittings from point - <br />loading or impact damage at all times. <br />See Paragraph 1.1.3. <br />TABLE 1.1.1 <br />STANDARD PACKAGING OF PIPE <br />Pipe Size <br />(in.) ` {mm);: <br />Random Length <br />(ft) <br />Lengths <br />Per Bundle <br />2 <br />SO `` <br />1s or 3o <br />Sar 4. <br />8 <br />3 <br />75 <br />is or 30 <br />5ory <br />4 <br />4 <br />t00 <br />15 or 30 <br />S or 4 ; <br />4 <br />