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Process Hazard Analysis Report July 2020 <br /> able to pinpoint the cause and another contractor was called in to troubleshoot. <br /> The technician adjusted the set-point higher and closer to the PRV setting on the <br /> HPR. The system experienced high pressure and the PRV activated and <br /> discharged into the diffusion tank. The compressors were stopped, and personnel <br /> noticed the PRV was frosted over. The recommendations were to ensure <br /> adequate sensor calibration, which is still occurring today. Ensure there is <br /> adequate water make up. There is a min / max water level indicator on the tank <br /> and the PRV was changed out. <br /> On November 3rd through the 7th in 2016 there was another release of ammonia to <br /> the diffusion tank. The tank had been emptied due to the release detailed above. <br /> A technician had tested the ammonia sensor and water on the 3'd. He returned on <br /> the 7th to do additional work and noticed an ammonia smell. He tested the water <br /> and realized that there was a release of ammonia due to the high pH. Oak Ridge <br /> Winery determined that the system may have had more ammonia than what was <br /> needed. Three recommendations were made and addressed within the allowable <br /> timeframe. The recommendations were to confirm the ammonia charge for the <br /> system, remove the excess ammonia, and to calibrate the sensor to ensure proper <br /> operation. <br /> On November 19, 2018 there was a slight smell of ammonia near system 3. <br /> Cones were placed to isolate the area and the refrigeration contractor was on-site <br /> within 30-minutes. The cause of the smell was a loose oil filter directional valve. <br /> The valve was tightened about a '/z turn and the ammonia stopped weeping. The <br /> valve had not been active, and this was believed to be a contributing factor. <br /> Ammonia has been known to weep from compressors, valves, equipment, etc. <br /> when they are not in use. The facility continues to institute daily rounds and <br /> ensures employees are trained to report any unusual noises or smells as it <br /> pertains to the ammonia systems. <br /> 5.4 Process Modifications <br /> As part of the PHA review and revalidation process, changes must be taken into <br /> consideration. As a good industry practice, Oak Ridge Winery has adopted <br /> program 3 management of change practices. Since the last PHA, there have been <br /> six (6) recorded modifications to the processes. The brief summary of each is <br /> detailed below. <br /> MOC 0001 —Addition of automatic solenoid at CH & CH2 (System 1) <br /> 12 <br />