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—ground PipingFlo,* 'VOQ RKS <br /> 'AN" <br /> BY OPW FUELING CONTAINMENT SYSTEMS <br /> mended for all containment sumps.When changing fuel fil- 23.0 GUIDE SPECIFICATIONS <br /> ters at the dispenser,make sure any spilled product is 23,1 Short Form <br /> cleaned out of the bottom of the dispenser sump.Sumps are <br /> to be kept free of debris and spilled fuel. The contractor shall provide a flexible underground piping <br /> system whereby the flexible piping,fittings,adapters and <br /> NOTE:Failure to remove fuel and liquids from contain- under dispenser riser pipes are secondarily contained and <br /> ment sumps may compromise the performance and in- having no metallic components exposed to the environment. <br /> tegrity of the sump and its associated fittings and seals The primary pipe shall be capable of being air pressure tested <br /> regover prolonged periods of time.Always follow warranty to 1.5 times the operating pressure of the pump not exceed- <br /> OPW. <br /> instruction and return warranty forms to ing 60 psi.The secondary shall be capable of being air tested <br /> OPW. to 10 psi. <br /> 20.2 STORAGE AND TRANSIT 23.2 Long Form <br /> Instructions shall specify that pipe and fittings are not intend- The following guide specification is designed around the use <br /> ed for storage in direct sunlight or excessive temperatures of OPW-FCS's flexible piping. <br /> and that rough handling(drops and impacts)during storage <br /> and transit may cause damage and leaking.Any special pro- 23.2.1 Design <br /> cedures for protection against environmental conditions and The contractor shall provide a secondarily contained flexible <br /> physical abuse during storage and transit shall be identified. underground piping system that shall provide secondary <br /> Any special procedures for the inspection of parts for non- containment for all primary piping,couplings,fittings and <br /> complying damage before assembly shall be identified with adapters.Piping runs shall be continuous between contain- <br /> instructions specifying that a damaged part shall not be used. ment chambers(ie.,tank&dispenser sumps or pans)in which <br /> 21.0 PERIODIC INTERSTITIAL TESTING all joints are contained within the containment chambers. <br /> The piping design shall allow for any leak in the primary sup- <br /> ply or integrity testing of the interstitial space of the ply or secondary containment piping to be directed to a leak <br /> double wolf pipe there is a different setup procedure for sys- detection sensor. <br /> tems using coax fittings versus steel fittings with connector <br /> tubes.Both applications should have test tubes connected on 23.2.2 Product And Chemical Compatibility <br /> each end.If they have been disconnected,reconnect them- The flexible underground piping and associated couplings, <br /> before testing.Follow the air pressure test procedures below fittings and adapters shall be chemically compatible with the <br /> for interstitial integrity testing. products to be transported and with chemicals found natu- <br /> 21.1 Reconnect Test Tubes rally in the ground environment. The primary and secondary <br /> piping shall be compatible with gasoline,alcohols,gasoline- <br /> If necessary,reconnect the test tube located inside the tank alcohol mixtures and all EPA approved additives,including <br /> sump to the test boot.Connect the test gauge assembly to MTBE. <br /> the top end of the test tube. <br /> 23.2.3 Corrosion Resistance <br /> 21.2 Reconnect Connector Tubes <br /> The flexible underground piping and associated couplings, <br /> If the piping system includes test boots with connector tubes fittings and adapters which come in contact with the ground <br /> then make sure all connector tubes have been reconnected. environment shall be made of nonmetallic material or encap- <br /> 21.3 Plug Test Tube sulated by non-metallic components which prevent corro- <br /> Plug and seal the test tube fitting located at the terminating sion. <br /> end of the flexible piping line. 23.2.4 Structural Integrity <br /> 21.4 Air Pressurize The flexible underground piping and associated couplings, <br /> Pressurize the interstitial space to 10 psi for a period of one fittings and adapters shall be designed and constructed of <br /> hour,in accordance with Section 21,Interstitial Integrity Test- materials strong enough for its intended use.The flexible <br /> ing.If required,disconnect all tubes aftertest. piping shall not collapse,crack or break due to ground move- <br /> ment or from backfill and high ground water pres-sures.Pip- <br /> Z2.0 PROBLEMS ing shall be able to transfer fluid up to a maximum tempera- <br /> Investigation ture of 125 degrees fahrenheit(52 degrees celsius).Piping <br /> If leakage or damage is detected in any part of the system shall be operational with in a temperature band of minus 40C <br /> (either by inspection of the sump,a leak detector,or similar and+65C. <br /> monitors),the problems are to be immediately investigated 23.2.5 Bend Radius <br /> by the site operator. The double wall flexible piping shall be capable of a mini- <br /> Warning:Ignoring or disabling leak detection alarms may mum bend radius without kinking,cracking or breaking.The <br /> lead to further damage and possible failure. minimum bend radii shall be equal to or less than the follow- <br /> Notification ing: <br /> If leakage or damage to the piping system is verified,notify <br /> the Technical Service Department of OPW at 1-800-422-2525. <br />