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l f requirements. Determine dimension (B)from the STEP 9: TIGHTEN SELF-CLINCHING STUDS measurements taken in Ste 1 Figure 1 To of the P � 9 (Top HOW TO LOCATE THE POSITION OF THE Measuring Stick Tighten clinch studs securely with a '/"wrench. Use FSA-•400 below the drain valve outlet in the spill 61 SO AT 95% TANK CAPACITY only the self-clinching studs that are supplied with container to the bottom of the tank). Saw off the the unit. Seating torque is 11.5 ft-lbs min. to 13.5 ft- excess tube at a 45-degree angle and file off any The length of the upper tube and the placement of lbs max. Do not over tighten, sharp burrs(Refer to Figure 16). Optional: Install the 61S0 valve body determine the shut-off point. Note: Failure to properly apply and cure the the OPW/POMECO Tank Bottom Protector on the Following the standard instructions for the OPW sealant may result in a failure of a pressure lower tube(Refer to Installation instructions supplied 61 SO will provide for initial shutoff at 95%. In all decay leak test. with the 6110 Tank Bottom Protector). cases,the upper tube length must be a minimum of 6-1/2"plus the length of the riser pipe. All length STEP 10: LOWER TUBE ASSEMBLY STEP 12: PREPARE FILL RISER FOR VALVE Riser measurements are in inches. (A) (B) If a vise is used, clamp on the valve body casting INSERTION Pipe with only to avoid damage to the float. Mix the remaining INSTRUCTIONS FSA-400 7o Tank 7o Tank sealant until the color is uniform. Using the mixing IMPORTANT: Inspect the riser pipe for any foreign Top(I.D.) Bottom stick, generously apply sealant to the first 6 male material. Over spray from tank relining or any i 1.) Find tank capacity(in gallons)from tank threads on the valve body as shown in figure 10. internal burrs inside of pipe must be removed prior Make sure coverage is completely around the to installation. Failure to have an unobstructed riser calibration chart provided by tank manufacturer. threads, and work the sealant down into the thread pipe may prevent proper installation or operation of 2.)Calculate 95%of capacity. profile. Quickly thread the lower tube onto the valve the valve. Thoroughly clean top of riser pipe. body. Tighten the tube securely by hand or with a 3.) Locate the 95% volume number on the tank strap wrench. Remove excess sealant and smooth Important: Before installing the valve,allow calibration chart. i sealant bead with water moistened mixing stick. sealant to cure for 24 hours. EXAMPLE Im ortant•Allow sealant a ox to cure for 24 4.) Find the dipstick number(X)which corresponds 1.) For an Owens-Corning Model G-3 Fiberglass® p { p Y} STEP 13: REMOVE ELASTIC BAND to the 95% tank volume. And, find the dipstick Tank Calibration Chart: l hours before installing into tank. Remove the elastic band securing the float to the number(Y)which corresponds to the Tank Capacity- 10,000 gal., nominal 9,403 gal. i valve body. The float will move into an outward 100%volume. NOTE: Use actual capacity only position, 2.)95% of actual tank capacity=0.95 x Apply Sealant completely STEP 14: INSERT DROP 5.)Subtract the dipstick number(X)from the tank 9403 gal. =8933 gal. around first 6 threads. diameter(Y)to find the upper tube reference TUBE number(Z). Make sure the O-Ring gasket is (Y)-(X) = (Z) 3.)The closest number which is less than 8933 gal. under the flange of the inlet Is 8910 gal. Choosing the closest number less #t�ainst the valve body and {C)e. Hold the float down 6.)Sthan 95% of actual capacity ensures that the against 2"from (Z}to find the upper tube depth initial shutoff will occur when the tank is no more l 95%full. i slowly insert the drop tube (Z)-2"= C than overfill valve into the riser pipe. I Do not force valve into the riser 7.) Is C less than 6-1/2"? 4.)The calibration chart reading of 8910 gal. pipe. If any obstruction or corresponds to a dipstick measurement of 82". foreign matter interferes with NO Upper tube length is C plus the distance 5•) Dipstick number(X)=82" smooth insertion of the valve, from the top of the FSA-400 Face Seal Figure 10 the riser pipe must be. Tank diameter cleared. Adaptor installed on the riser pipe to the (Y) =92" inside, top lip of the storage (A). (X)-(Y)= (Z) (92 "-82"= 10") WARNING (Z)= 10" Note: Before installing the valve in the tank, a Failure to follow the assembly Upper Tube Length =C + (A) pressure test can be performed on the valve to and installation instructions 6.) (Z)-2"= C (10"-2"=8") check,for vapor tightness. Seal off both ends of the or use of excessive force to YES Upper tube length is 6-112"plus the riser C=8 11 tube with inflatable plumber's plugs.Apply a insert the OPW 61S0 will pipe measurement(A). i! maximum 10"W.C. (113 PSI) air pressure. If VOID THE WARRANTY! 7.) Is 8"less than 6-112"? pressure does not hold and a leak can be located Upper Tube Length =6-1/2".+ (A) NO Measure the distance from the top of the with soap solution, do not install the valve. Send the valve back to OPW for warranty evaluation. Difficulty in removing the NOTE: You must find the actual tank capacity FSA-400 Face Seal Adaptor installed on the ry Caution: Do not over-pressure. Excess pressure existing fill tube (if there is one) Figure 14 number that correlates to the 6-1/2"+(A)depth for riser pipe to the inside, top lip of the storage can damage the valve means there may be an the station records. This number may also be used tank and obtain measurement(A). obstruction in the riser pipe. Look for burrs, for the purposes.of calibrating an electronic tank STEP 11: CUT LOWER TUBE AT 450 ANGLE deformations, excess tank lining material or other level system. Upper tube length W C +(A) Measuring from the underside of the inlet tube projections that may interfere with easy insertion of flange, mark the overall length of the drop tube a the OPW 61 SO. The 61 SO is designed for insertion ®Registered T.M.-Owens Coming Fiberglass Corporation distance of(B) minus 6"or as per local codes or into schedule 40 pipe. If schedule 80 pipe has been OPW 61SO Overfill Prevention Valve Page 6 OPW 61 SO Overfill Prevention Valve Page 3 1