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TESTABLE PROCEDURE ONLY, FOR STANDARD MOD- ELS, PROCEED TO NEXT PAGE. STEP IT: INSTALL SOCKET ADAPTOR ASSY Put able thru threads In Inlet tube and out thru cable port on side of Inlet tube. Thread the socket adaptor assembly finger tight into the inlet tube. Note: thea- ble Port on the Inlet tube must be In line with the float as shown previously In Figure 8A. Figure IT STEP 2T: PASS CABLE THRU FERRULE Pau able thru ferrule. Loop able and then pass cable back thru ferrule. Keep ferrule loose until cable length Is determined in the next step. Note: if cable end frays It may be necessary to trim the cable again to pass thru ferrule. 1/8' mandrel rivet Ferrule\ Trip cable aver step 3T Loop— Figure2T Vapor Recovery HII Riser opw Ball F Nnknum rancefor Tube Cut t per Local � Align Float Along Length of Tank --. Figure 24 -dent socket Figure 24A STEP 3T: DETERMINE CABLE LENGTH Run able along upper tube and over the top plate on the float bracket as shown. With the float in the down position (as shown in Figure 3T) align loop In cable with rivet and top hole In float bracket Use the rivet as a template to size the loop in the able and pull cable tight and crimp ferrule with crimping tool / pliers onto cable at this location. Trim excess cable with wire cut- ter/scissors. For reference, from the seam where the upper tube and valve body meet to the end of the cable after trimming will require approximately 3.5' of cable. Cable over float bracket Seam ` Figure 3T STEP 4T: ATTACH CABLE TO FLOAT BRACKET Ensure cable is over the float bracket. Using the sup- plied rivet align loop In cable with top hole in float bracket and pass rivet thru cable loop and float bracket hole. Using rivet tool for 1/8' dia mandrel attach rivet and cable to the float bracket. See last page for list of replacement able parts. Attach rivet to top h ole Figure 4T STEP 5T: ENSURE PROPER CABLE OPERATION Unthread the socket adaptor assembly from the Inlet tube and ensure float and poppet move freely when socket adaptor assembly is pulled on. It should only require 3' to 4' of movement In order to actuate the float and poppet Thread socket adaptor assembly fin- ger tight Into Inlet tube after testing. apror be- FOR TESTABLE MODELS ONLY: Check Installation peen Jack again as done In Step 23 to ensure poppet actuates and rew bolts resets properly. Seepage 17 for full testing details. Ap- plyPipe dope tothe socket adaptor threads. Pipe dope should be a non -hardening gasoline resistant pipe thread seal compound. Install socket adaptor and torque to 3.5 ft -lbs (42 in -lbs) minimum to 5.0 ft -lbs (60 In -lbs) maximum. After Installing socket adaptor where required, pressure test testable overfill valve per CARB TP201.1 D to ensure valve Is vapor tight. STEP 20: PREPARE FILL RISER FOR VALVE INSERTION IMPORTANT: Inspect the riser pipe for any foreign ma- terial. Over spray from tank relining or any internal burn inside of pipe must be removed prior to Installa- tion. Failure to have an unobstructed riser pipe may prevent proper Installation or operation of the valve. Thoroughly clean top of riser pipe. STEP 21: REMOVE ELASTIC BAND Remove the elastic band securing the float to the valve body. The float will move Into an outward position. STEP 22: INSERT DROP TUBE Make sure the upper O -Ring gasket Is under the flange of the Inlet tube. Hold the float down against the valve body and slowly Insert the drop tube overfill wive Into the riser pipe. Do not force valve Into the riser pipe. If any obstruction or foreign matter Interferes with smooth Insertion of the valve, the riser pipe must be cleared. WARNING Failure to follow the assembly and installation instructions or use of excessive force to insert the DPW 71 SO will VOID THE WARRANTY. Difficulty in removing the existing fill tube Ofthere Is one) means there may be an obstruction In the riser pipe. Look for burrs, defor- mations, excess tank lining materl- al or other projections that may Interfere with easy Insertion of the OPW 71 SO. The 71 SO Is designed for Insertion Into schedule 40 pipe. If Fig -22 schedule 80 pipe has been used for the riser, the 71 SO cannot be Installed. If seamed pipe has been used, the Internal weld bead may Interfere with the OPW 7150 and prevent Installation. If the OPW 7150 won't slip In easily DONT FORCE ITI Damage to the valve may result if excess force is used. Examine the riser pipe carefully; determine the nature of the obstruc- tion; take appropdate steps to remove it. STEP 23: CHECK INSTALLATION Insert the drop tube all the way Into the tank until the flange and gasket seat onto the top of the Face Seal Adaptor. The float will swing out into the operating position as it passes Into the tank. STEP 25: INSTALL WARNING PLATE Bend the three warning plate ears down then slide the tie wrap over the warning plate ears and position wam- ing plate against riser pipe approximately 1' below the adaptor. Tighten the tlewrap securely. The wive is now fully Installed and In operating position. NOTE: the warning plate includes important warn- ings, operating parameters, and listing information and must be installed. Figure2S STEP 26: VALVE REMOVAL The valve can be removed for tank leak testing, Inspec- tion, etc, by removing the Rotatable Product Adaptor, the 4' nipple, and the Jack Screw Kit. Reinstall per the above Instructions. For testable models only: It Is not necessary to"` move the valve to check poppet movement/ function. See Page 17 for full testing detalls. F Figure 23 Make sure that the float is aligned along the length of the tank The length of the tank an easily be deter- mined by locating other manholes or pump boxes that are installed around other tank fittings. Lookintothe drop tube and align the deflector with the length of the tank For eastable models ontr. Unthread the socket adapp for assembly from the Inlet tube (a 3/8' square drive extension will attach to the socket adaptor, secure all tools to ensure they don't fall Into the tank or valve) and ensure float and poppet prove freely when socket adap- tor assembly lspulled on. When looking down into the upper tube ensure poppet Is visible when socket adap- tor Is pulled and resets properly when socket adaptor Is released. See page 17 for full testing details. If poppet does not actuate freely take appropriate steps to correct before proceeding. CAUTION: No obstruction In the tank can be within 14" from the center of the riser pipe or the valve may not operate properly (See Figure 24). STEP 24: ALIGN VALVE Install the OPW Jack Screw Kit and a 4' NPT nipple to lock the valve In place. Refer to the Installation Instruc- tions supplied with the Jack Screw Kit For testable models ensure that the socket adaptor is aligned so It does not interfere with the jack screw kit. (see Fig- ure 24A). Install the Rotatable Product Adaptor (Refer to Installation Instructions supplied with the Product Adaptor.) Make sure that the valve does not rotate while tightening the adaptor by observing the position of the deflector. The valve must remain aligned along the length of the tank as in Step 23. Repeat this step as necessary to assure proper valve alignment. STEP 27: ELECTRONIC LIQUID LEVEL MONITORING If an electronic level monitor Is Installed, It most be call - brined to coo match with 95 of the 71 SO tealtovalve body, which must correlate with 95%of the actual tank apachy� tl{y ray I 'iY 1 L ' Y11 J 0 3 0 2020 NMEN i A�- HEALON E�VIR DEPA��ME�T 16 )I?�•tB rte/ Manufacturer:'OPW' Madel: 71 SOA' (4'represents size) Manufacture Date: 'MFG MMYY' MM=Month YY=Year Figure 26 - Product Identification STEP 27: ELECTRONIC LIQUID LEVEL MONITORING If an electronic level monitor Is Installed, It most be call - brined to coo match with 95 of the 71 SO tealtovalve body, which must correlate with 95%of the actual tank apachy� tl{y ray I 'iY 1 L ' Y11 J 0 3 0 2020 NMEN i A�- HEALON E�VIR DEPA��ME�T 16