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Industrial Services <br /> February 5,2014 <br /> Re: Recycling Spent Material <br /> The following narrative is outlining the results of testing performed confirming that the Kleen <br /> Industrial Services (KIS) program for the use of Alternate Raw Materials (ARMs) for the <br /> manufacture of Portland cement, is compliant with California Health and Safety Code Title 22 § <br /> 25143.2 (d)(5)and specifically with 22 California Code of Regulations(CCR) § 66260.200. <br /> KIS conducted a demonstration test which consisted of spent industrial materials (such as Copper <br /> Slag, Garnet, Steel Shot, Aluminum Oxide, Ferric Iron Chloride, Ferric Iron Oxide and Alumina <br /> Catalyst,) all of which have been used historically in the manufacture of Portland cement clinker. <br /> Raw Materials: <br /> Portland cement is traditionally made from a mix of raw materials rich in the oxides of calcium, <br /> alumina, iron, and silica content. ARMs consisting of spent industrial materials such as Copper <br /> Slag, Garnet, Steel Shot, Aluminum Oxide, Ferric Iron Chloride, and Alumina Catalyst, are used <br /> in the Portland cement manufacturing process as an alternate ingredient for the high iron oxide <br /> (Fe203), alumina oxide (A1203), and the silica (SiO3). Since most of these materials have already <br /> been calcined, there is no additional CO2 to liberate. Therefore, the CO2 produced per ton of <br /> Portland cement using ARMs will decrease. Replacing raw feed with ARMs also eliminates the <br /> need to quarry raw material, reducing additional greenhouse gases. Spent secondary industrial <br /> raw materials such as these have been used by cement kilns for over 50 years worldwide. Such <br /> use is well documented in the literature. <br /> Mixing Process: <br /> These materials are proportioned and ground into a fine mixture called "'raw mix." This mixture <br /> is then sintered in a kiln at temperatures in excess of 2700° F. hi the kiln, the "raw mix" melts as <br /> it passes through its liquid phase, irreversibly chemically changing its lattice to form "clinker." <br /> This clinker exits the kiln and is air cooled. The cooled clinker is then ground with gypsum to <br /> produce Portland cement. <br /> Due to the large number of oxide rich materials that may be available throughout the United <br /> States and the world, there is no set of national standards or specifications that regulate the use of <br /> spent abrasives such as copper slag or any other ingredient(s) for use as raw materials in Portland <br /> cement kilns. This does not mean that Portland cement manufacturing is without standards or <br /> specifications. Cement manufacturers often use a set of internal standards or specifications to <br /> ensure quality of the raw materials. This variability is due to the fact that each Portland cement <br /> kiln uses raw materials from varying sources or deposits, making the formula for each Portland <br /> cement kiln unique, owing the differences in oxide concentrations found to their raw material <br /> sources(i.e., quarry). <br /> 5 0 O a k C t . S u i t e 2 1 0 D a n v i l l e C A 9 4 5 2 6 <br /> P h o n e : 9 2 5 . 8 3 1 . 9 8 0 0 - F a x : 9 2 5 . 8 3 1 . 9 1 8 3 <br /> C:\KIS DOCS\Cement_Kilns\Demonstration_Testing_13'\NC140205-02_Demo_Test_for_Distribution.doc 1 <br />